On-line monitoring of penetration depth in laser beam welding

Author(s):  
J. Beersiek ◽  
R. Poprawe ◽  
W. Schulz ◽  
Hongping Gu ◽  
R. E. Mueller ◽  
...  
2012 ◽  
Author(s):  
Teresa Sibillano ◽  
Antonio Ancona ◽  
Domenico Rizzi ◽  
Francesco Mezzapesa ◽  
Ali Riza Konuk ◽  
...  

2017 ◽  
Vol 893 ◽  
pp. 190-194
Author(s):  
Igor Yu. Letyagin ◽  
Dmitriy Trushnikov ◽  
Vladimir Ya. Belenkiy

The manufacturing of significant products with help of laser beam welding technologies requires higher stability characteristics of such technologies; this explains the necessity to run on-line testing procedures of through pro-melting process. This type of testing can be carried out by the registration of plasma streams that occur under a work piece by through pro-melting [i.e. metal undergoes an intensive laser beam thermal processing].


Author(s):  
M. Möbus ◽  
P. Woizeschke

AbstractDeep-penetration laser beam welding is highly dynamic and affected by many parameters. Several investigations using differently sized laser spots, spot-in-spot laser systems, and multi-focus optics show that the intensity distribution is one of the most influential parameters; however, the targeted lateral and axial intensity design remains a major challenge. Therefore, a laser processing optic has been developed that coaxially combines two separate laser sources/beams with different beam characteristics and a measuring beam for optical coherence tomography (OCT). In comparison to current commercial spot-in-spot laser systems, this setup not only makes it possible to independently vary the powers of the two laser beams but also their focal planes, thus facilitating the investigation into the influence of specific energy densities along the beam axis. First investigations show that the weld penetration depth increases with increasing intensities in deeper focal positions until the reduced intensity at the sample surface, due to the deep focal position, is no longer sufficient to form a stable keyhole, causing the penetration depth to drop sharply.


Author(s):  
Jürgen Müller-Borhanian ◽  
Christoph Deininger ◽  
Friedrich H. Dausinger ◽  
Helmut Hügel

2021 ◽  
Vol 1135 (1) ◽  
pp. 012003
Author(s):  
Antoni Artinov ◽  
Xiangmeng Meng ◽  
Nasim Bakir ◽  
Ömer Üstündağ ◽  
Marcel Bachmann ◽  
...  

Abstract The present work deals with the recently confirmed widening of the weld pool interface, known as a bulging effect, and its relevance in high power laser beam welding. A combined experimental and numerical approach is utilized to study the influence of the bulge on the hot cracking formation and the transport of alloying elements in the molten pool. A technique using a quartz glass, a direct-diode laser illumination, a high-speed camera, and an infrared camera is applied to visualize the weld pool geometry in the longitudinal section. The study examines the relevance of the bulging effect on both, partial and complete penetration, as well as for different sheet thicknesses ranging from 8 mm to 25 mm. The numerical analysis shows that the formation of a bulge region is highly dependent on the penetration depth and occurs more frequently during partial penetration above 6 mm and complete penetration above 8 mm penetration depth, respectively. The location of the bulge correlates strongly with the cracking location. The obtained experimental and numerical results reveal that the bulging effect increases the hot cracking susceptibility and limits the transfer of alloying elements from the top of the weld pool to the weld root.


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