Refined Methods for Tire Computation

1989 ◽  
Vol 17 (4) ◽  
pp. 291-304 ◽  
Author(s):  
A. Domscheit ◽  
H. Rothert ◽  
T. Winkelmann

Abstract Realistic computation of automobile tires is best achieved by modeling the whole tire with finite element methods. A numerical solution of the quasi-static contact problem for the whole tire requires a refined mesh of elements with redundant degrees of freedom when nonlinear material assumptions are considered. Both laminated shell elements and incompressible continuum elements are used here. The stiffness matrix of a shell element is determined by numerically integrating all layers within the thickness of each element. Numerical studies have been made by a finite element technique that includes shell elements and Swanson's material model, which covers large deformations. The major contribution of this paper is implementation of a composite theory that includes effects of large displacements on the stiffness into an existing element. Swanson's material law was also simplified and implemented.

2014 ◽  
Vol 553 ◽  
pp. 673-678
Author(s):  
Hamid Sheikh ◽  
Liang Huang

This paper presents an efficient finite element modeling technique for stiffened composite shells having different stiffening arrangements. The laminated shell skin is modeled with a triangular degenerated curved shell element having 3 corner nodes and 3 mid-side nodes. An efficient curved beam element compatible with the shell element is developed for the modeling of stiffeners which may have different lamination schemes. The formulation of the 3 nod degenerated beam element may be considered as one of the major contributions. The deformation of the beam element is completely defined in terms of the degrees of freedom of shell elements and it does not require any additional degrees of freedom. As the usual formulation of degenerated beam elements overestimates their torsional rigidity, a torsion correction factor is introduced for different lamination schemes. Numerical examples are solved by the proposed finite element technique to assess its performance.


1980 ◽  
Vol 7 (2) ◽  
pp. 294-303 ◽  
Author(s):  
Awadh B. Agrawal ◽  
Leslie G. Jaeger ◽  
Aftab A. Mufti

This paper presents what is believed to be the first successful attempt to apply an elastoplastic material model to planar reinforced concrete under cyclic loads. The model treats an element of reinforced concrete in biaxial stress states, and provides for the cracking and crushing of concrete, opening and closing of previously formed cracks, and yielding of steel reinforcement. The model offers both computational efficiency and an adequate level of accuracy.A rectangular plane stress finite element with three degrees-of-freedom per node, two translations, and an in-plane rotation is employed to discretize the continuum. The presence of rotational degrees-of-freedom at nodes allows an application of the proposed model to the analysis of coupled shear walls and shear wall – frame systems.When the nonlinear finite element analysis results are compared with the experimental response of a shear panel and a shear wall subject to reversed cyclic loads, a good comparison is achieved. The analytical results for the shear panel are also compared with those obtained by other investigators using a degrading nonlinear material model, and a close correspondence is obtained.


1996 ◽  
Vol 118 (4) ◽  
pp. 399-406 ◽  
Author(s):  
W. J. Koves ◽  
S. Nair

A specialized shell-intersection finite element, which is compatible with adjoining shell elements, has been developed and has the capability of physically representing the complex three-dimensional geometry and stress state at shell intersections (Koves, 1993). The element geometry is a contoured shape that matches a wide variety of practical nozzle configurations used in ASME Code pressure vessel construction, and allows computational rigor. A closed-form theory of elasticity solution was used to compute the stress state and strain energy in the element. The concept of an energy-equivalent nodal displacement and force vector set was then developed to allow complete compatibility with adjoining shell elements and retain the analytical rigor within the element. This methodology provides a powerful and robust computation scheme that maintains the computational efficiency of shell element solutions. The shell-intersection element was then applied to the cylinder-sphere and cylinder-cylinder intersection problems.


1998 ◽  
Vol 120 (1) ◽  
pp. 106-113 ◽  
Author(s):  
T. Reinikainen ◽  
M. Poech ◽  
M. Krumm ◽  
J. Kivilahti

Solder alloys are commonly tested with shear tests to study their mechanical properties or low-cycle fatigue performance. In this work, the suitability of various shear tests for quantitative solder-joint testing is investigated by means of the finite element method. The stress state and stress distribution in the following well known geometries are studied: the double-lap test, the ring and plug test, the losipescu test, and two single-lap tests. A new test geometry, the grooved-lap test, is introduced and compared to the conventional tests. The results of simulations with an elastic material model in plane-strain indicate that considerable differences in the purity of the state of shear (rε = −ε1/ε3) as well as in the stress distribution in the joint exist among the shear tests. However, simulations with a nonlinear material model show that stress inhomogenities are smoothed by the plastic and creep deformation occurring in the joint. Optical measurements of the deformation of real single-lap and grooved-lap joints show that the single-lap joint rotates slightly during creep, whereas in the grooved-lap joint no rotation can be detected. This confirms the simulation results that in the single-lap test the initially nonuniform stress distribution changes during creep, and in the grooved-lap test the uniform stress distribution remains constant through the test.


2016 ◽  
Vol 33 (5) ◽  
pp. 1388-1421 ◽  
Author(s):  
José I.V. Sena ◽  
Cedric Lequesne ◽  
L Duchene ◽  
Anne-Marie Habraken ◽  
Robertt A.F. Valente ◽  
...  

Purpose – Numerical simulation of the single point incremental forming (SPIF) processes can be very demanding and time consuming due to the constantly changing contact conditions between the tool and the sheet surface, as well as the nonlinear material behaviour combined with non-monotonic strain paths. The purpose of this paper is to propose an adaptive remeshing technique implemented in the in-house implicit finite element code LAGAMINE, to reduce the simulation time. This remeshing technique automatically refines only a portion of the sheet mesh in vicinity of the tool, therefore following the tool motion. As a result, refined meshes are avoided and consequently the total CPU time can be drastically reduced. Design/methodology/approach – SPIF is a dieless manufacturing process in which a sheet is deformed by using a tool with a spherical tip. This dieless feature makes the process appropriate for rapid-prototyping and allows for an innovative possibility to reduce overall costs for small batches, since the process can be performed in a rapid and economic way without expensive tooling. As a consequence, research interest related to SPIF process has been growing over the last years. Findings – In this work, the proposed automatic refinement technique is applied within a reduced enhanced solid-shell framework to further improve numerical efficiency. In this sense, the use of a hexahedral finite element allows the possibility to use general 3D constitutive laws. Additionally, a direct consideration of thickness variations, double-sided contact conditions and evaluation of all components of the stress field are available with solid-shell and not with shell elements. Additionally, validations by means of benchmarks are carried out, with comparisons against experimental results. Originality/value – It is worth noting that no previous work has been carried out using remeshing strategies combined with hexahedral elements in order to improve the computational efficiency resorting to an implicit scheme, which makes this work innovative. Finally, it has been shown that it is possible to perform accurate and efficient finite element simulations of SPIF process, resorting to implicit analysis and continuum elements. This is definitively a step-forward on the state-of-art in this field.


2004 ◽  
Vol 120 ◽  
pp. 347-354
Author(s):  
F. Faure ◽  
J.-M. Bergheau ◽  
J.-B. Leblond

Finite element simulations can be used to evaluate residual stresses and distortions induced by welding. Such simulations must account for complex interactions between thermal, metallurgical and mechanical phenomena. “Local” simulations are often sufficient for satisfactory predictions of residual stresses in the heat-affected zone (HAZ), but 3D “global” simulations are often necessary to calculate distortions, which can be important even far from the HAZ. In order to avoid such heavy calculations, a special shell element is proposed for the simulation of welding of thin structures. The thermal calculation involves only one nodal degree of freedom but fully accounts for boundary conditions on the faces of the shell. The metallurgical and mechanical calculations are based on a “multi-layer” approach. Due account is taken of transformation plasticity in the mechanical calculation. Numerical results obtained with this approach are compared to those of experiments and some 3D simulation.


2013 ◽  
Vol 21 (04) ◽  
pp. 1350014 ◽  
Author(s):  
PING RONG ◽  
OTTO VON ESTORFF ◽  
LORIS NAGLER ◽  
MARTIN SCHANZ

Double wall systems consisting of thin plates separated by an air gap are common light-weighted wall structures with high transmission loss. Generally, these plate-like structures are modeled in a finite element analysis with shell elements and volume elements for the air (fluid) layer. An alternative approach is presented in this paper, using shell elements for the air layer as well. First, the element stiffness matrix is obtained by removing the thickness dependence of the variational form of the Helmholtz equation by use of a power series. Second, the coupling between the acoustical shell element and the elastic structure is described. To verify the new shell element, a simple double wall system is considered. Comparing the predicted sound field with the results from a commercial FE software (with a single layer of volume elements) a very good agreement is observed. At the same time, employing the new elements with a third-order power series (4 DOFs per node), the calculation time is reduced.


Author(s):  
Govind N. Sahu ◽  
Sumit Saxena ◽  
Prashant K. Jain ◽  
J. J. Roy ◽  
M. K. Samal ◽  
...  

This paper presents the effect of shell element formulations on the response parameters of incremental sheet metal forming process. In this work, computational time, profile prediction and thickness distribution are investigated by both finite element analysis and experimentally. The experimental results show that the thickness distribution is in good agreement with the results obtained with Belytschko-Tsay (BT) and Improved Flanagan-Belytschko (IFB) shell element formulations. These two shell element formulations do trade-off between computational time and accuracy. For more accurate results, the BT shell element formulation is better and for less computational time with good results, the IFB shell element is preferable. Finally, BT shell element formulation has been chosen for FE Analysis of ISF process in HyperWorks, since the results of thickness distribution and profile prediction is in better agreement with the experimental results as well as the computational time is less among the shell elements.


2007 ◽  
Vol 344 ◽  
pp. 341-348
Author(s):  
Mehmet Ali Pişkin ◽  
Bilgin Kaftanoğlu

Deep-drawing operations are performed widely in industrial applications. It is very important for efficiency to achieve parts with no defects. In this work, a finite element method is developed to simulate deep-drawing operation including wrinkling. A four nodded five degree of freedom shell element is formulated. Isotropic elasto-plastic material model with Von Mises yield criterion is used. By using this shell element, the developed code can predict the bending behavior of workpiece besides membrane behavior. Simulations are carried out with four different element sizes. The thickness strain and nodal displacement values obtained are compared with results of a commercial finite element program and results of previously conducted experiments.


1972 ◽  
Vol 94 (2) ◽  
pp. 526-530 ◽  
Author(s):  
M. A. Dokainish

When the finite-element method is used in the vibration analysis of plates and shells, it results in large matrices requiring a large digital computer. A commonly used method of reducing the matrix size is to eliminate certain “slave” displacements by minimizing strain energy. The approach requires good judgement in the selection of the “master” displacements and involves additional approximations and some loss of accuracy. In the present method small matrices are obtained without any further approximations and without reducing the number of degrees of freedom. The transfer matrix technique, generally known as the Holzer-Myklestad method, is well known for beams and shafts. The present method is an extension of this idea to plates. The structure is divided into several strips, with a number of nodes on the left and right sections of each strip. Each strip is subdivided into elements and the stiffness and mass matrices are obtained for individual strips. The nodal equilibrium equations are rearranged to obtain a relation between the section variables of the left and the right sections. The section variables are the forces and the displacements of all the nodes on the section. Requirements of displacement continuity and force equilibrium at the nodes, on common sections of two adjacent strips, gives the transfer matrix relation. Successive matrix multiplication finally relates the variables of the left and right boundary of the structure. Boundary conditions require the determinant of a portion of the overall transfer matrix to vanish at the correct frequency. By calculating the determinant at various assumed values of frequency, the correct frequencies are obtained. The method also gives the corresponding mode shapes. The method as applied to several plate problems gives satisfactory results.


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