scholarly journals Effects of ‘Oxy’ jet in cross flow on the combustion instability and NOx emissions in lean premixed flame

2021 ◽  
pp. 178-178
Author(s):  
Chengfei Tao ◽  
Hao Zhou

Combustion instability and nitrogen oxides emission are crucial factors for modern gas turbine combustors, which seriously hampers the research and development of advanced combustors. To eliminate combustion instability and NOx emissions simultaneously, effects of the ?Oxy? (CO2/O2, N2/O2, Ar/O2and He/O2) jet in cross flow(JICF)on combustion instability and NOx emissions are experimentally studied. In this research, the flow rate and oxygen ratio of the combustor are varied to evaluate the control effectiveness. Results denotes that all the four oxy fuel gas: CO2/O2, N2/O2, Ar/O2and He/O2, could suppress combustion instability and NOx emissions. The CO2/O2dilution can achieve a better damping results than the other three cases. There are peak values or lowest points of sound pressure amplitude as the parameter of ?Oxy? JICF changes. Mode transition appears in both acoustic signal and CH* chemiluminescence of the flame. But the turning point of mode transition is different. Under the CO2/O2cases, the NOx emission decreases from 22.3ppm to 15.2ppm, the damping ratio of NOxis 40.39%. The flame shape and length were changed under different JICF dilutions. This research could promote the application of jet in cross flow methods on combustion instability or pollutant emissions in gas turbines.

Author(s):  
G. J. Kelsall ◽  
M. A. Smith ◽  
H. Todd ◽  
M. J. Burrows

Advanced coal based power generation systems such as the British Coal Topping Cycle offer the potential for high efficiency electricity generation with minimum environmental impact. An important component of the Topping Cycle programme is the development of a gas turbine combustion system to burn low calorific value (3.5–4.0 MJ/m3 wet gross) coal derived fuel gas, at a turbine inlet temperature of 1260°C, with minimum pollutant emissions. The paper gives an overview of the British Coal approach to the provision of a gas turbine combustion system for the British Coal Topping Cycle, which includes both experimental and modelling aspects. The first phase of this programme is described, including the design and operation of a low-NOx turbine combustor, operating at an outlet temperature of 1360°C and burning a synthetic low calorific value (LCV) fuel gas, containing 0 to 1000 ppmv of ammonia. Test results up to a pressure of 8 bar are presented and the requirements for further combustor development outlined.


Author(s):  
A. Okuto ◽  
T. Kimura ◽  
I. Takehara ◽  
T. Nakashima ◽  
Y. Ichikawa ◽  
...  

Research and development project of ceramic gas turbines (CGT) was started in 1988 promoted by the Ministry of International Trade and Industry (MITI) in Japan. The target of the CGT project is development of a 300kW-class ceramic gas turbine with a 42 % thermal efficiency and a turbine inlet temperature (TIT) of 1350°C. Three types of CGT engines are developed in this project. One of the CGT engines, which is called CGT302, is a recuperated two-shaft gas turbine for co-generation use. In this paper, we describe the research and development of a combustor for the CGT302. The project requires a combustor to exhaust lower pollutant emissions than the Japanese regulation level. In order to reduce NOx emissions and achieve high combustion efficiency, lean premixed combustion technology is adopted. Combustion rig tests were carried out using this combustor. In these tests we measured the combustor performance such as pollutant emissions, combustion efficiency, combustor inlet/outlet temperature, combustor inlet pressure and pressure loss through combustor. Of course air flow rate and fuel flow rate are controlled and measured, respectively. The targets for the combustor such as NOx emissions and combustion efficiency were accomplished with sufficient margin in these combustion rig tests. In addition, we report the results of the tests which were carried out to examine effects of inlet air pressure on NOx emissions here.


Author(s):  
Zu Puayen Tan ◽  
Eugene Lubarsky ◽  
Oleksandr Bibik ◽  
Dmitriy Shcherbik ◽  
Ben T. Zinn

This paper describes the development of the Planar Laser-Induced Phosphorescence (PLIP) technique for mapping the fuel temperature and concentration distributions in a jet-in-cross-flow (JICF) spray study. The spray was produced by injecting cold liquid Jet-A into hot cross-flowing air. The application of PLIP required the seeding of liquid fuel with micron-size thermographic phosphor particles before injection. The resulting spray produced phosphorescence and droplets Mie-scattering signals when illuminated by a 355nm planar UV laser sheet of 0.054J/pulse energy. The technique was investigated as a potential alternative to the use of Jet-A Planar Laser-Induced Fluorescence (PLIF) for the mapping of fuel concentration in sprays, because the low signal intensity of Jet-A’s fluorescence at high T prevents the use of the PLIF approach. In contrast, PLIP provides a strong signal at high T, and allows the simultaneous determination of local T and fuel concentration when two spectral bands of the phosphorescence emission are imaged and their ratio-of-intensities (RI) determined. In addition, the locations where liquid fuel droplets exist were imaged from the UV Mie-scattering of the laser-sheet (which can also be done in PLIF). In the present investigation, an optical system that imaged two spectral bands of phosphorescence and one wavelength of Mie-scattering was developed. It consisted of three CCD cameras with dichroic beam-splitters and interference narrow bandpass filters. The spray-pattern within a span of ∼80×30 orifice diameters was captured, with spatial resolution of about 0.1mm/px. The investigated jet-in-cross-flow spray was produced by injecting Jet-A fuel from a 0.671mm diameter orifice located on the wall of a rectangular channel (25.4×31.75mm cross-section). The cross-flow air was preheated to temperatures encountered in modern gas turbines (up to 480°C), while the temperature of the injected Jet-A fuel was in the T = 27–80°C range. YVO4:Eu phosphor particles with a median size of 1.8 microns were used to seed the fuel. Since the emissions of the commonly used Dy:YAG thermographic phosphor were found to be too weak and had wavelengths that overlapped with Jet-A fluorescence signals, YVO4:Eu was used for the JICF studies instead. It was observed that while the emissions of YVO4:Eu were stronger than Dy:YAG, the range of T where it can be applied in the PLIP technique was more limited — just sufficient for the investigated JICF. Preliminary results from the study showed rapid changes in fuel concentration and T from the injector up to z/dinj∼30 for momentum ratios of J = 5, 10 and 20, followed by a more gradual mixing/heat-up downstream. It was also found that deposition of phosphor particles on channel-walls interfered with the spray characterization, reducing the accuracy of the measurements.


Author(s):  
Neda Djordjevic ◽  
Niclas Hanraths ◽  
Joshua Gray ◽  
Phillip Berndt ◽  
Jonas Moeck

A change in the combustion concept of gas turbines from conventional isobaric to constant volume combustion, such as in pulse detonation combustion (PDC), promises a significant increase in gas turbine efficiency. Current research focuses on the realization of reliable PDC operation and its challenging integration into a gas turbine. The topic of pollutant emissions from such systems has so far received very little attention. Few rare studies indicate that the extreme combustion conditions in PDC systems can lead to high emissions of nitrogen oxides (NOx). Therefore, it is essential already at this stage of development to begin working on primary measures for NOx emissions reduction if commercialization is to be feasible. The present study evaluates the potential of different primary methods for reducing NOx emissions produced during PDC of hydrogen. The considered primary methods involve utilization of lean combustion mixtures or its dilution by steam injection or exhaust gas recirculation. The influence of such measures on the detonability of the combustion mixture has been evaluated based on detonation cell sizes modeled with detailed chemistry. For the mixtures and operating conditions featuring promising detonability, NOx formation in the detonation wave has been simulated by solving the one-dimensional (1D) reacting Euler equations. The study enables an insight into the potential and limitations of considered measures for NOx emissions reduction and lays the groundwork for optimized operation of PDC systems.


Author(s):  
Hui Wu ◽  
Wenxing Zhang ◽  
Kejin Mu ◽  
Yue Wang ◽  
Yunhan Xiao

As the development and increasingly widespread use of IGCC and zero emission energy system, the development of advanced combustion capabilities for gaseous hydrogen and hydrogen rich fuels in gas turbine applications is becoming an area of much great concern. The combustion characteristics of hydrogen rich fuel is very different from nature gas in aspects such as flame stability, flame temperature, combustor acoustics, pollutant emissions, combustor efficiency, and some other important quantities. However, few of these issues are clearly understood by far. The purpose of this paper is to compare in detail the combustion performance of hydrogen-methane hybrid fuels with various volumetric H2 fractions ranging from 0% to 100%. Meanwhile, the comparison of pure H2, pure CH4, and 80%H2+20%CH4 was the emphasis. 80%H2+20%CH4 hybrid gas is selected expressly because its component is approximately equal to the outcome of a hydrogen production test bed of our laboratory, and it is considered by the team to be a potential transition fuel of gas turbines between nature gas and pure hydrogen. Detailed experimental measurements and numerical simulations were conducted using a coflow jet diffusion burner. It was found that in the extent of experiments, when under equal general power, the flame length of hydrogen contained fuels wasn’t much shorter than methane, and didn’t get shorter with the increase of H2 fraction as expected. That was because the shortening tendency caused by the increase of H2 fraction was counteracted partially by the increase of fuel velocity, results of which was the extending of flame length. Maximum temperature of H2 flame was 1733K, which was 30K higher than 80%H2+20%CH4 and 120K higher than CH4. All of the highest temperatures of the three fuels were presented at the recirculation zone of the flame. Although it seemed that the flame of CH4 had the longest dimension compared with H2 contained fuels when observed through photos, the high temperature region of flames was getting longer when increasing H2 fractions. Curves of temperature distribution predicted by all the four combustion models in FLUENT investigated here had a departure away from the experimental data. Among the models, Flamelet model was the one whose prediction was comparatively close to the experimental results. Flame of H2 and 80%H2+20%CH4 had a much better stability than flame of CH4, they could reach a so called recirculating flame phase and never been blew out in the extent of experiments. On the contrary, CH4 flames were blew out easily soon after they were lifted up. Distribution of OH concentration at the root of flames showed that the flame boundary of H2 and 80%H2+20%CH4 was more clearly than CH4. That is to say, at the root of the flame, combustion of H2 was the most intensive one, 80%H2+20%CH4 took the second place, while CH4 was the least. NOx emissions didn’t show a linear relationship with the volumetric fraction of H2, but showed an exponential uptrend instead. It presented a fairly consistent tendency with flame temperature, which proved again there was a strong relationship between flame temperature and NOx emissions in the combustion of hydrogen contained fuels. If adding CH4 into pure H2, NOx concentration would have a 17.2ppm reduction with the first 20% accession, but only 11.1ppm with the later 80% accession. Hence, if NOx emission was the only aspect to be considered, 80%H2+20%CH4 seemed to be a better choice of transition fuel from pure CH4 to pure H2.


Author(s):  
Johannes Weinzierl ◽  
Michael Kolb ◽  
Denise Ahrens ◽  
Christoph Hirsch ◽  
Thomas Sattelmayer

The reduction of full and part load emissions and the increase of the turndown ratio are important goals for gas turbine combustor development. Combustion techniques, which generate lower NOx emissions than unstaged premixed combustion in the full load range, and which have the potential of reducing minimum load while complying with emission legislation, are of high technical interest. Therefore, axial-staged combustion systems have been designed, either with or without expansion in a turbine stage between both stages. In its simpler form without intermediate expansion stage, a flow of hot combustion products is generated in the first stage of the premixed combustor, which interacts with the jets of premixed gas injected into the second stage. The level of NOx formation during combustion of the premixed jets in the hot cross flow determines the advantage of axially staged combustion regarding full load NOx emission reduction. Employing large-eddy simulation in openfoam, a tool has been developed, which allows to investigate staged combustion systems including not only temperature distribution but also NOx emissions under engine conditions. To be able to compute NOx formation correctly, the combustion process has to be captured with sufficient level of accuracy. This is achieved by the partially stirred reactor model. It is combined with a newly developed NOx model, which is a combination of a tabulation technique for the NOx source term based on mixture fraction and progress variable and a partial equilibrium approach. The NOx model is successfully validated with generic burner stabilized flame data and with measurements from a large-scale reacting jet in cross flow experiment. The new NOx model is finally used to compute a reacting jet in cross flow under engine conditions to investigate the NOx formation of staged combustion in detail. The comparison between the atmospheric and the pressurized configuration gives valuable insight in the NOx formation process. It can be shown that the NOx formation within a reacting jet in cross flow configuration is reduced and not only diluted.


Author(s):  
A. H. Lefebvre

The attainment of very low pollutant emissions, in particular oxides of nitrogen (NOx), from gas turbines is not only of considerable environmental concern but has also become an area of increasing competitiveness between the different engine manufacturers. For stationary engines, the attainment of ultra-low NOx has become the foremost marketing issue. This paper is devoted primarily to current and emerging technologies in the development of ultra-low emissions combustors for application to aircraft and stationary engines. Short descriptions of the basic design features of conventional gas turbine combustors and the methods of fuel injection now in widespread use are followed by a review of fuel spray characteristics and recent developments in the measurement and modeling of these characteristics. The main gas turbine generated pollutants and their mechanisms of formation are described, along with related environmental risks and various issues concerning emissions regulations and recently-enacted legislation for limiting the pollutant levels emitted by both aircraft and stationary engines. The impact of these emissions regulations on combustor and engine design are discussed first in relation to conventional combustors and then in the context of variable-geometry and staged combustors. Both these concepts are founded on emissions reduction by control of flame temperature. Basic approaches to the design of “dry” low NOx and ultra-low NOx combustors are reviewed. At the present time lean, premix, prevaporize, combustion appears to be the only technology available for achieving ultra-low NOx emissions from practical combustors. This concept is discussed in some detail, along with its inherent problems of autoignition, flashback, and acoustic resonance. Attention is also given to alternative methods of achieving ultra-low NOx emissions, notably the rich-bum, quick-quench, lean-burn and catalytic combustors. These concepts are now being actively developed, despite the formidable problems they present in terms of mixing and durability. The final section reviews the various correlations which are now being used to predict the exhaust gas concentrations of the main gaseous pollutant emissions from gas turbine engines. Comprehensive numerical methods have not yet completely displaced these semi-empirical correlations but are nevertheless providing useful insight into the interactions of swirling and recirculating flows with fuel sprays, as well as guidance to the combustion engineer during the design and development stages. Throughout the paper emphasis is placed on the important and sometimes pivotal role played by the fuel preparation process in the reduction of pollutant emissions from gas turbines.


2008 ◽  
Vol 47-50 ◽  
pp. 105-108 ◽  
Author(s):  
Neda Djordjevic ◽  
Peter Habisreuther ◽  
Nikolaos Zarzalis

Increasingly stringent regulations for limiting pollutant emissions for both aircraft and industrial gas turbines enforce further reduction of NOx emissions while maintaining flame stability. Application of premixed flames offers the possibility to reduce these emissions, but nevertheless it is strongly connected with flame instability risks. A possible solution to ensure the stability of premixed flames is to provide enhanced heat recirculation employing porous inert material. Experimental determination of flame stability and emissions of a porous burner containing a reticulate ceramic sponge structure are reported and the influence of the structural properties of the porous matrix on stable operating range was investigated. It was found, that the flame stability limit was significantly higher compared with free flame burners and nitric oxide (NOx) emissions were below 10 ppm for all cases.


Author(s):  
Harald H. W. Funke ◽  
Nils Beckmann ◽  
Jan Keinz ◽  
Sylvester Abanteriba

The Dry-Low-NOx (DLN) Micromix combustion technology has been developed as low emission combustion principle for industrial gas turbines fueled with hydrogen or syngas. The combustion process is based on the phenomenon of jet-in-crossflow-mixing (JICF). Fuel is injected perpendicular into the air-cross-flow and burned in a multitude of miniaturized, diffusion-like flames. The miniaturization of the flames leads to a significant reduction of NOx emissions due to the very short residence time of reactants in the flame. In the Micromix research approach, computational fluid dynamics (CFD) analyses are validated toward experimental results. The combination of numerical and experimental methods allows an efficient design and optimization of DLN Micromix combustors concerning combustion stability and low NOx emissions. The paper presents a comparison of several numerical combustion models for hydrogen and hydrogen-rich syngas. They differ in the complexity of the underlying reaction mechanism and the associated computational effort. The performance of a hybrid eddy-break-up (EBU) model with a one-step global reaction is compared to a complex chemistry model and a flamelet generated manifolds (FGM) model, both using detailed reaction schemes for hydrogen or syngas combustion. Validation of numerical results is based on exhaust gas compositions available from experimental investigation on DLN Micromix combustors. The conducted evaluation confirms that the applied detailed combustion mechanisms are able to predict the general physics of the DLN-Micromix combustion process accurately. The FGM method proved to be generally suitable to reduce the computational effort while maintaining the accuracy of detailed chemistry.


Author(s):  
B. Martien Visser ◽  
Fred C. Bahlmann

The NOx emission, produced by gas turbines varies with ambient conditions and with fuel gas composition. Often, legislation requires that the NOx emissions of gas turbines has to be corrected to standard conditions. The EPA formula may be used for the correction for ambient temperature and humidity. In the Netherlands, the correction for fuel-gas composition is based on the observation that for natural gases, NOx emission varies linearly with the Lower Calorific Value (LCV). It is concluded that both the EPA and LCV correction formulas are equivalent to the following relation between flame temperature and NOx emission: NOxa=NOxb*(1.0065)Ta−Tb where Ta and Tb represent characteristic flame temperatures under conditions a and b. In the paper, the utility of the EPA and the LCV correction formulas for gas turbines equipped with modem lean-premixed combustors is discussed.


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