scholarly journals Improving the quality of alumina-containing sinter using water-cooled furnace shell

2012 ◽  
Vol 44 (3) ◽  
pp. 281-286
Author(s):  
A.V. Aleksandrov ◽  
V.V. Aleksandrov

This article deals with the use of computer modeling to develop technical solutions to ensure better quality of alumina-containing sinter. The simulation accounted for the influence of the feed materials on the thermal processes in the furnace. The energy balance (including thermal conductivity, heat convection and radiant heat exchange) was solved assuming steady state. A good correlation was observed for the actual and calculated temperatures of the solids and gases, with less than 15% discrepancy. Using the model of the furnace investigated the possibility of lowering the temperature of sintering by removing heat from the outside of the furnace shell. To reduce the sintering temperature to 1000 ?C length of the refractory lined steel is 5 m, the height of the lining should not exceed - 0.06 m, the required rate of cold water - 54.7 m3/h

1991 ◽  
Vol 70 (6) ◽  
pp. 2673-2681 ◽  
Author(s):  
P. Tikuisis ◽  
M. B. Ducharme

The in vivo or effective thermal conductivity (keff) of muscle tissue of the human forearm was determined through a finite-element (FE) model solution of the bioheat equation. Data were obtained from steady-state temperatures measured in the forearm after 3 h of immersion in water at temperatures (Tw) of 15 (n = 6), 20 (n = 5), and 30 degrees C (n = 5). Temperatures were measured every 0.5 cm from the longitudinal axis of the forearm to the skin approximately 9 cm distal from the elbow. Heat flux was measured at two sites on the skin adjacent to the temperature probe. The FE model is comprised of concentric annular compartments with boundaries defined by the location of temperature measurements. Through this approach, it was possible to include both the metabolic heat production and the convective heat transfer between blood and tissue at two levels of blood flow, one perfusing the compartment and the other passing through the compartment. Without heat exchange at the passing blood flow level, the arterial blood temperature would be assumed to have a constant value everywhere in the forearm muscles, leading to a solution of the bioheat equation that greatly underpredicts keff. The extent of convective heat exchange at the passing blood flow level is estimated to be approximately 60% of the total heat exchange between blood and tissue. Concurrent with this heat exchange is a decrease in the temperature of the arterial blood as it flows radially from the axis to the skin of the forearm, and this decrease is enhanced with a lowered Tw.(ABSTRACT TRUNCATED AT 250 WORDS)


2014 ◽  
Vol 31 (1) ◽  
pp. 48-58 ◽  
Author(s):  
Alexander V. Aleksandrov ◽  
Valera V. Aleksandrov

Purpose – The purpose of the study is to improve the quality of alumina-containing sinter produced in a rotary kiln. Simulating sintering furnace assessment of technical solutions aimed at creating optimal phase composition of clinker. Design/methodology/approach – The computer model of the sintering furnace is developed. Influence of characteristics of material streams on thermal processes in the furnace was considered. Balance of energy, including heat conductivity, convection and radiant heat exchange has been solved in a stable state. Between actual and calculated variables of work of the furnace, good correlation was observed. Findings – The evaluation of the effect of increasing primary air and fuel burner extension to changes in temperature of the material. The modeling found that the most effective solution to reduce the temperature of the sinter is lengthening fuel burner to 5 m. Practical implications – The model can be applied to analyze and optimize the alteration of temperatures of materials and gases in an industrial furnace under various conditions. Originality/value – The article provides new information for specialists in the production of alumina. For the first time shows the influence of cooling conditions on the alumina-containing sinter quality. According to the results of computer modeling, it has been established that for creating of optimal cooling conditions of the sinter in the furnace, the length of coal burner must be not less than 5 m.


2011 ◽  
Vol 312-315 ◽  
pp. 566-570 ◽  
Author(s):  
Grzegorz Moskal ◽  
Jan Cwajna ◽  
Bartosz Witala ◽  
Rafał Cygan

The paper presents results of tests concerning influence of accuracy in measurements of selected thermal properties of materials of a ceramic mould, insulating mat and an alloy itself on effects of simulation of a casting process provided for elements of an aero-engine. A simulation process was realized by means of the PROCAST program. In initial simulations, thermal parameters were applied and they are accessible in literature and concern materials of a mould and nickel superalloys. Results of simulation revealed presence of numerous defects in a form of gaps, pores and cracks. These results were proved in trial casting. In consequence, it was impossible to select correctly right casting parameters. In order to solve this problem, a value of thermal conductivity was defined experimentally and basing on it, coefficients of heat exchange in metal – mould, mould – insulation mat systems were defined as well. A value of partial coefficients of heat exchange was used to determine values of substitute coefficient of heat exchange for the whole metal – mould, mould – insulation mat systems. By introducing the got data, one managed to define parameters of a casting process, providing improvement in a level of quality of cast elements.


2020 ◽  
Vol 2 (1) ◽  
pp. 19-24
Author(s):  
Sakhr Mohammed Sultan ◽  
Chih Ping Tso ◽  
Ervina Efzan Mohd Noor ◽  
Fadhel Mustafa Ibrahim ◽  
Saqaff Ahmed Alkaff

Photovoltaic Thermal Solar Collector (PVT) is a hybrid technology used to produce electricity and heat simultaneously. Current enhancements in PVT are to increase the electrical and thermal efficiencies. Many PVT factors such as type of absorber, thermal conductivity, type of PV module and operating conditions are important parameters that can control the PVT performance. In this paper, an analytical model, using energy balance equations, is studied for PVT with an improved parallel flow absorber. The performance is calculated for a typical sunny weather in Malaysia. It was found that the maximum electrical and thermal efficiencies are 12.9 % and 62.6 %, respectively. The maximum outlet water temperature is 59 oC.


1982 ◽  
Vol 47 (2) ◽  
pp. 430-445
Author(s):  
Josef Horák ◽  
Zina Valášková

An algorithm has been developed and on a mathematical model analyzed to stabilize the reaction temperature of a batch reactor. The reaction has been a zero-order one and the reactor has been operated in a instable operating point. The action variable is the heat exchange surface whose area is increased if the temperature is above, or decreased if the temperature is below the set point. The following two-point regulators have been studied: An ideal relay, a relay with hysteresis and an asymmetric PD relay. The effect has been discussed of the parameters of the regulators on the quality of regulation. Stability analysis has been made of the stationary switching cycles and the domains of applicability have been determined for individual regulators with respect to the rate of change of the area of heat exchange surface.


Open Ceramics ◽  
2021 ◽  
pp. 100118
Author(s):  
Diana Vitiello ◽  
Benoit Nait-Ali ◽  
Nicolas Tessier-Doyen ◽  
Thorsten Tonnesen ◽  
Luís Laím ◽  
...  

Water ◽  
2021 ◽  
Vol 13 (9) ◽  
pp. 1163
Author(s):  
Mengning Qiu ◽  
Avi Ostfeld

Steady-state demand-driven water distribution system (WDS) solution is the bedrock for much research conducted in the field related to WDSs. WDSs are modeled using the Darcy–Weisbach equation with the Swamee–Jain equation. However, the Swamee–Jain equation approximates the Colebrook–White equation, errors of which are within 1% for ϵ/D∈[10−6,10−2] and Re∈[5000,108]. A formulation is presented for the solution of WDSs using the Colebrook–White equation. The correctness and efficacy of the head formulation have been demonstrated by applying it to six WDSs with the number of pipes ranges from 454 to 157,044 and the number of nodes ranges from 443 to 150,630. The addition of a physically and fundamentally more accurate WDS solution method can improve the quality of the results achieved in both academic research and industrial application, such as contamination source identification, water hammer analysis, WDS network calibration, sensor placement, and least-cost design and operation of WDSs.


Sensors ◽  
2021 ◽  
Vol 21 (11) ◽  
pp. 3873
Author(s):  
Guozhu Zhang ◽  
Ziming Cao ◽  
Yiping Liu ◽  
Jiawei Chen

Investigation on the long-term thermal response of precast high-strength concrete (PHC) energy pile is relatively rare. This paper combines field experiments and numerical simulations to investigate the long-term thermal properties of a PHC energy pile in a layered foundation. The major findings obtained from the experimental and numerical studies are as follows: First, the thermophysical ground properties gradually produce an influence on the long-term temperature variation. For the soil layers with relatively higher thermal conductivity, the ground temperature near to the energy pile presents a slowly increasing trend, and the ground temperature response at a longer distance from the center of the PHC pile appears to be delayed. Second, the short- and long-term thermal performance of the PHC energy pile can be enhanced by increasing the thermal conductivity of backfill soil. When the thermal conductivities of backfill soil in the PHC pile increase from 1 to 4 W/(m K), the heat exchange amounts of energy pile can be enhanced by approximately 30%, 79%, 105%, and 122% at 1 day and 20%, 47%, 59%, and 66% at 90 days compared with the backfill water used in the site. However, the influence of specific heat capacity of the backfill soil in the PHC pile on the short-term or long-term thermal response can be ignored. Furthermore, the variation of the initial ground temperature is also an important factor to affect the short-and-long-term heat transfer capacity and ground temperature variation. Finally, the thermal conductivity of the ground has a significant effect on the long-term thermal response compared with the short-term condition, and the heat exchange rates rise by about 5% and 9% at 1 day and 21% and 37% at 90 days as the thermal conductivities of the ground increase by 0.5 and 1 W/(m K), respectively.


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