scholarly journals Preparation of glass-ceramic materials from granitic rocks waste

2012 ◽  
Vol 6 (2) ◽  
pp. 109-116 ◽  
Author(s):  
Gamal Khater

Crystallisation of glasses based on the diopside-anorthite eutectic system, containing increased amount (10- 50 wt.%) of wollastonite based on granite quarries waste, was investigated for the preparation of cheap technical glass-ceramic materials. Granite quarries waste consisted of about 52 wt.% of the batch constituents depending on composition. The granite quarries waste composition was sometimes modified by adding other ingredients such as dolomite, limestone and Al2O3. Batches were melted and then cast into glass, which was then subjected to heat-treatment to induce crystallisation. The resulting glass-ceramic materials (heat-treated at 1000?C for 3 h) were mainly composed of diopside, anorthite, wollastonite and mullite. With increasing temperature (to 1050?C for 3h), diopside and anorthite transformed into akermanite and mullite. It has been found that increasing the content of the diopside-anorthite eutectic in the batch constituents, resulted in increased bulk crystallisation. Samples were characterised by different techniques including differential thermal analysis, polarizing microscope, X-ray diffraction and indentation microhardness testing. The obtained glassceramic materials possess very high hardness, indicating high abrasion resistance, making them suitable for many applications under aggressive mechanical conditions.

2014 ◽  
Vol 953-954 ◽  
pp. 1643-1648
Author(s):  
Hang Li ◽  
Li Qiang Liu ◽  
Min Jing ◽  
Zhi Gang Wang ◽  
Zheng Wang ◽  
...  

The glass-ceramic materials were produced from silicon slag with the addition of talcum powder and TiO2 by melting them in an electrically heated furnace and subsequent heat treatment at various temperatures and time. The microstructure and crystallization behaviors of glass–ceramics have been investigated by differential thermal analysis (DTA), X-ray diffraction (XRD) and scanning electron microscopy (SEM). With the increase of silicon slag content, the sequent precipitate phase is: krinovite Na (Mg1.9Fe0.1)Cr (SiO)3O, pseudobrookite Fe2TiO5 and anorthite Ca (Al2Si2O8), enstatite ferroan MgFeSi2O6, and albite Na (AlSi3O8). The shape of crystals was spherical grains. The glass–ceramic sample obtained from 70% silicon slag had the excellent mechanical performance including flexural strength of 200.45 MPa and Vickers micro hardness of 909.72 MPa.


2014 ◽  
Vol 8 (4) ◽  
pp. 203-210 ◽  
Author(s):  
Gamal Khater ◽  
Maher Idris

The crystallization of some glasses, based on celsian-spodumene glass-ceramics, was investigated by different techniques including differential thermal analysis, optical microscope, X-ray diffraction, indentation, microhardness, bending strengths, water absorption and density measurement. The batches were melted and then cast into glasses, which were subjected to heat treatment to induce controlled crystallization. The resulting crystalline materials were mainly composed of ?-eucryptite solid solution, ?-spodumene solid solution, hexacelsian and monoclinic celsian, exhibiting fine grains and uniform texture. It has been found that an increasing content of celsian phase in the glasses results in increased bulk crystallization. The obtained glass-ceramic materials are characterized by high values of hardness ranging between 953 and 1013 kg/mm2, zero water absorption and bending strengths values ranging between 88 and 126MPa, which makes them suitable for many applications under aggressive mechanical conditions.


2019 ◽  
Vol 64 (9) ◽  
pp. 870 ◽  
Author(s):  
A. D. Scorbun ◽  
S. V. Gabielkov ◽  
I. V. Zhyganiuk ◽  
V. G. Kudlai ◽  
P. E. Parkhomchuk ◽  
...  

Amorphous, glass, and glass-ceramic materials practically always include a significant number (more than eight) of crystalline phases, with the contents of the latter ranging from a few wt.% to several hundredths or tenths of wt.%. The study of such materials using the method of X-ray phase analysis faces difficulties, when determining the phase structure. In this work, we will develop a method for the analysis of the diffraction patterns of such materials, when diffraction patterns include X-ray lines, whose intensities are at the noise level. The identification of lines is based on the search for correlations between the experimental and test lines and the verification of the coincidence making use of statistical methods (computer statistics). The method is tested on the specimens of a-quartz, which are often used as standard ones, and applied to analyze lava-like fuel-containing materials from the destroyed Chornobyl NPP Unit 4. It is shown that the developed technique allows X-ray lines to be identified, if the contents of separate phases is not less than 0.1 wt.%. The method also significantly enhances a capability to determine the phase contents quantitatively on the basis of lines with low intensities.


2012 ◽  
Vol 1373 ◽  
Author(s):  
M. Garza-García ◽  
J. López-Cuevas ◽  
C.A. Gutiérrez-Chavarría ◽  
N. Piedad-Sánchez ◽  
E. Camporredondo-Saucedo ◽  
...  

ABSTRACTThe density, Vickers microhardness and crystallization fraction of glass-ceramic materials synthesized from parent glasses are determined in which CaO is gradually substituted by SrO. The chemical composition (in mol.%) of the parent glasses is 54SiO2-(23-X)CaO-12MgO-5Al2O3-6CaF2-XSrO, where X is the employed CaO substitution level (X = 0, 3, 6 and 9 mol.%, with X = 0 corresponding to the reference material). In order to determine the type of crystallization occurring in the glass-ceramic samples, as well as the crystalline phases formed in them, these are characterized by both Scanning Electron Microscopy (SEM/EDS) and X-Ray Diffraction (XRD). Independently of the CaO substitution level employed, the glass-ceramics show the formation of a solid solution corresponding to diopside-type pyroxene, with chemical formula Ca(Mg,Al)(Al,Si)2O6, as a single crystalline phase. The synthesized glass-ceramic materials with the reference composition show the highest Vickers microhardness and crystallization fraction, as well as the lowest density.


10.30544/223 ◽  
2016 ◽  
Vol 22 (4) ◽  
pp. 285-302
Author(s):  
As'mau Ibrahim Gebi ◽  
Shehu Aliyu Yaro ◽  
Malik Abdulwahab ◽  
Mamuda Rayyan Dodo

In a bid to address environmental challenges associated with the management of waste Coca cola glass bottle, this study set out to develop glass ceramic materials using waste coca cola glass bottles and magnesite from Sakatsimta in Adamawa state. A reagent grade chrome (coloring agent) were used to modify the composition of the coca cola glass bottle;  X-ray fluorescence(XRF), X-ray diffraction (XRD) and Thermo gravimetric analysis (TGA) were used to characterize raw materials, four batches GC-1= Coca cola glass frit +1%Cr2O3, GC-2=97% Coca cola glass frit+ 2% magnesite+1%Cr2O3, GC-3=95% Coca cola glass frit+ 4%magnesite+1%Cr2O3, GC-4=93%Coca cola glass frit+ 6%magnesite+ 1%Cr2O3 were formulated and prepared. Thermal Gradient Analysis (TGA) results were used as a guide in selection of three temperatures (7000C, 7500C and 8000C) used for the study, three particle sizes -106+75, -75+53, -53µm and 2 hr sintering time were also used, the sinter crystallization route of glass ceramic production was adopted. The samples were characterized by X-ray diffraction (XRD) and Scanning Electron Microscope (SEM), the density, porosity, hardness and flexural strength of the resulting glass ceramics were also measured. The resulting glass ceramic materials composed mainly of wollastonite, diopside and anorthite phases depending on composition as indicated by XRD and SEM, the density of the samples increased with increasing sintering temperature and decreasing particle size. The porosity is minimal and it decreases with increasing sintering temperature and decreasing particle size. The obtained glass ceramic materials possess appreciable hardness and flexural strength with GC-3 and GC-4 having the best combination of both properties.


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