scholarly journals Use of FEM numerical simulation approach for surface rolling process control

Author(s):  
Vitalijs Zaharevskis ◽  
Aleksei Kurushin ◽  
Olegs Kovzels
2005 ◽  
Vol 105 ◽  
pp. 371-378 ◽  
Author(s):  
G. Vincent ◽  
C. Counhaye ◽  
Claude Esling

This work deals with early results obtained in numerical simulation of the skin-pass of zinc coated steel sheets. First, the streamline model and its adaptation to the case of the temper rolling of coated steel sheets are detailed. Second, the influence of various parameters of the rolling process on the strain and stress fields in the sheet is numerically calculated.


2012 ◽  
Vol 569 ◽  
pp. 395-399
Author(s):  
Jing Zhao ◽  
Guo Yu Wang ◽  
Yan Zhao ◽  
Yue Ju Liu

A numerical simulation approach of ventilated cavity considering the compressibility of gases is established in this paper, introducing the gas state equation into the calculation of ventilated supercavitating flow. Based on the comparison of computing results and experimental data, we analyzes the differences between ventilated cavitating flow fields with and without considered the compressibility of gases. The effect of ventilation on the ventilated supercavitating flow field structure is discussed considering the compressibility of gases. The results show that the simulation data of cavity form and resistance, which takes the compressibility of gases into account, accord well with the experimental ones. With the raising of ventilation temperature, the gas fraction in the front cavity and the gas velocity in the cavity increase, and the cavity becomes flat. The resistance becomes lower at high ventilation temperature, but its fluctuation range becomes larger than that at low temperature.


2009 ◽  
Vol 83-86 ◽  
pp. 125-132 ◽  
Author(s):  
Sebastien Gallée ◽  
Antoine Martin ◽  
Vincent Robin ◽  
Daniel Nelias

The manufacturing of the ITER (International Thermonuclear Experimental Reactor) vacuum vessel involves the welding of thick deformed plates. The aim of this study is to investigate the influence of forming residual stresses on the welding distortions of two thick plates. The plates are deformed using a three point rolling process. A first numerical simulation is performed to investigate the residual stresses induced by this process. The forming residual stresses are taken into account as initial conditions to perform the electron beam welding simulation of a deformed plate. This simulation first requires calibrating the heat source. Two welding simulations are then performed: the first one with residual stresses and the second one without. The comparison of the simulation results points out a low effect of the residual stresses on the electron beam welding distortions. As a result, in the next electron beam welding simulations of the vacuum vessel, no forming residual stresses will be taken into account.


2015 ◽  
Vol 1095 ◽  
pp. 883-887 ◽  
Author(s):  
Bao Shou Sun ◽  
Geng Feng ◽  
Xue Dao Shu ◽  
Liang Tao Qi ◽  
Shuo Pang

There is a close relationship between cold ring rolling product quality and ring diameter growth rate in cold rolling process, but the technological parameters are main factors in influencing ring diameter growth. The paper used both numerical simulation and experimental verification to study the effect of the core roller speed and wide-diameter ratio on increment of ring diameter in cold rolling process of deep groove ball bearing inner ring. It is found that the core roller has greater influence on diameter growth, and the faster the feeding speed of core roller is , the greater the increment of ring diameter is. Finally, it is verified that the agreement between numerical simulation and experiments is good.


2017 ◽  
Vol 2017 ◽  
pp. 1-7
Author(s):  
Qixin Zhu ◽  
Hongli Liu ◽  
Yiyi Yin ◽  
Lei Xiong ◽  
Yonghong Zhu

Mechanical resonance is one of the most pervasive problems in servo control. Closed-loop simulations are requisite when the servo control system with high accuracy is designed. The mathematical model of resonance mode must be considered when the closed-loop simulations of servo systems are done. There will be a big difference between the simulation results and the real actualities of servo systems when the resonance mode is not considered in simulations. Firstly, the mathematical model of resonance mode is introduced in this paper. This model can be perceived as a product of a differentiation element and an oscillating element. Secondly, the second-order differentiation element is proposed to simulate the resonant part and the oscillating element is proposed to simulate the antiresonant part. Thirdly, the simulation approach for two resonance modes in servo systems is proposed. Similarly, this approach can be extended to the simulation of three or even more resonances in servo systems. Finally, two numerical simulation examples are given.


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