Unsteady behaviours of a volute in turbocharger turbine under pulsating conditions

2017 ◽  
Vol 1 ◽  
pp. 3IOUWM ◽  
Author(s):  
Mingyang Yang ◽  
Ricardo F. Martinez-Botas ◽  
Srithar Rajoo ◽  
Seiichi Ibaraki ◽  
Takao Yokoyama ◽  
...  

Abstract Turbochargers are currently in their prime utilization period, which pushes for performance enhancement from conventional turbochargers and more often than not revisiting its design methodology. A turbocharger turbine is subjected to pulsating flow, and how this feeds a steady flow design volute is a topic of interest for performance enhancement. This article investigates unsteady effects on flow characteristics in the volute of a turbine under pulsating flow conditions by numerical method validated by experimental measurement. A single pulse with sinusoidal shape is imposed at the turbine inlet for the investigation on unsteady behaviours. First, pulse propagation of different flow parameters along the volute passage, including pressure, temperature and mass flow rate, is studied by the validated numerical method. Next, the unsteady effect of the pulsating flow on the flow angle upstream the rotor inlet is confirmed by simulation results. The mechanism of this unsteady effect is then studied by an analytical model, and two factors for flow angle distributions are clearly demonstrated: the configuration of the volute A/Rc and the unsteady effect that resulted from mass imbalance. This article demonstrates unsteady behaviours of the turbine volute under pulsating conditions, and the mechanism is discussed in details, which can lead to the improvement of volute design methodology tailoring for pulsating flow conditions.

2013 ◽  
Vol 136 (7) ◽  
Author(s):  
Teng Cao ◽  
Liping Xu ◽  
Mingyang Yang ◽  
Ricardo F. Martinez-Botas

The performance of automotive turbocharger turbines has long been realized to be quite different under pulsating flow conditions compared to that under the equivalent steady and quasi-steady conditions on which the conventional design concept is based. However, the mechanisms of this phenomenon are still intensively investigated nowadays. This paper presents an investigation of the response of a stand-alone rotor to inlet pulsating flow conditions by using a validated unsteady Reynolds-averaged Navier–Stokes solver (URANS). The effects of the frequency, the amplitude, and the temporal gradient of pulse waves on the instantaneous and cycle integrated performance of a radial turbine rotor in isolation were studied, decoupled from the upstream turbine volute. A numerical method was used to help gain the physical understanding of these effects. A validation of the numerical method against the experiments on a full configuration of the turbine was performed prior to the numerical tool being used in the investigation. The rotor was then taken out to be studied in isolation. The results show that the turbine rotor alone can be treated as a quasi-steady device only in terms of cycle integrated performance; however, instantaneously, the rotor behaves unsteadily, which increasingly deviates from the quasi-steady performance as the local reduced frequency of the pulsating wave is increased. This deviation is dominated by the effect of quasi-steady time lag; at higher local reduced frequency, the transient effects also become significant. Based on this study, an interpretation and a model of estimating the quasi-steady time lag have been proposed; a criterion for unsteadiness based on the temporal local reduced frequency concept is developed, which reduces to the Λ criterion proposed in the published literature when cycle averaged. This in turn emphasizes the importance of the pressure wave gradient in time.


Author(s):  
M. H. Padzillah ◽  
M. Yang ◽  
W. Zhuge ◽  
R. F. Martinez-Botas

To achieve better flow guidance into the turbine blades, nozzle vanes were added as an integral part of the stator design. However, the full investigation that directly addresses the comparison between the two turbine arrangements under pulsating flow conditions is still not available in literature. This work represents the first attempt to observe differences, particularly in the circumferential flow angle distribution between both volute arrangements under steady and pulsating flow operating conditions. Experimentally validated Computational Fluid Dynamics (CFD) simulations have been conducted in order to achieve this aim. As the experimental data within the Turbocharger Group at Imperial College are extensive, the simulation procedures are optimized to achieve the best compromise between the computational cost and prediction accuracy. A single operating pressure ratio is selected for the steady and pulsating environment in order to provide consistent comparison for both volute arrangements. The simulation results presented in this work are conducted at the turbine speed of 48000rpm and 60Hz flow frequency for the pulsating flow simulations. The results indicated that there are significant differences in the flow angle behavior for both volutes regardless of the flow conditions (steady or unsteady). It is also found that the differences in flow angle distribution between increasing and decreasing pressure instances during pulsating flow operation is more prominent in the nozzleless volute than its nozzled counterpart.


Author(s):  
Mingxu Qi ◽  
Xinguo Lei ◽  
Zhen Wang ◽  
Chaochen Ma

The turbines used in turbochargers naturally experience unsteadiness caused by inlet pulsating flow conditions and stator–rotor interaction. The unsteadiness has an influence on turbine performance. Meanwhile, under certain small-nozzle opening conditions, strong shock waves can be generated. The synergistic effect of turbine inlet pulsation and shock waves has a significant influence on the turbine performance, rotor blade loading as well as the excitation force exerted on the turbine rotor, which is responsible for turbine rotor high cycle fatigue. In order to understand the influence of pulsating flows on turbine performance and the shock wave characteristic at nozzle trailing edge as well as the incidence angle characteristic of the rotor blade, unsteady numerical simulations were performed to investigate the effect of pulsating flow conditions on the performance, flow characteristics in frequency domain and shock wave behavior in a variable nozzle turbine. The results indicate that the turbine inlet pressure pulsation has strong influence on the turbine performances. Meanwhile, the turbine inlet pulsation flow has a strong influence on the intensity of the shock wave and clearance leakage flow in the nozzle, which causes significant flow losses in the turbine. In addition, at the turbine rotor inlet, the unsteadiness caused by the turbine inlet pulsation varies significantly along the circumferential direction and spanwise. Up to two-thirds of the unsteadiness caused by the turbine inlet pulsation dissipates before entering the rotor due to the flow dissipation and mixing process along the nozzle streamwise. The excitation force exerted on the rotor blade leading edge caused by the turbine inlet pulsation is about the same level as that caused by the stator–rotor interaction.


Author(s):  
N. Karamanis ◽  
R. F. Martinez-Botas ◽  
C. C. Su

The performance and detailed flow characteristics of a high pressure ratio mixed flow turbine has been investigated under steady and pulsating flow conditions. The rotor has been designed to have a nominal constant incidence (based on free vortex flow in the volute) and it is for use in an automotive high speed diesel turbocharger. The results indicated a departure from the quasi-steady analysis commonly used in turbocharger turbine design. The pulsations from the engine have been followed through the inlet pipe and around the volute; the pulse has been shown to propagate close to the speed of sound and not according to the bulk flow velocity as stated by some researchers. The flow entering and exiting the blades has been quantified by a laser Doppler velocimetry system. The measurements were performed at a plane 3.0 mm ahead of the rotor leading edge and 9.5 mm behind the rotor trailing edge. The turbine test conditions corresponded to the peak efficiency point at 29,400 and 41,300 rpm. The results were resolved in a blade-to-blade sense to examine in greater detail the nature of the flow at turbocharger representative conditions. A correlation between the combined effects of incidence and exit flow angle with the isentropic efficiency has been shown. The unsteady flow characteristics have been investigated at two flow pulse frequencies, corresponding to internal combustion engine speeds of 1600 and 2400 rpm. Four measurement planes have been investigated: one in the pipe feeding the volute, two in the volute (40° and 130° downstream of the tongue) and one at the exit of the turbine. The pulse propagation at these planes has been investigated; the effect of the different planes on the evaluation of the unsteady isentropic efficiency is shown to be significant. Overall, the unsteady performance efficiency results indicated a significant departure from the corresponding steady performance, in accordance with the inlet and exit flow measurements.


Author(s):  
Teng Cao ◽  
Liping Xu ◽  
Mingyang Yang ◽  
Ricardo F. Martinez-Botas

The performances of automotive turbocharger turbines have long been realized to be quite different under pulsating flow conditions compared to that under the equivalent steady and quasi-steady conditions on which the conventional design concept is based. However, the mechanisms of this phenomenon are still intensively investigated nowadays. This paper presents an investigation of the response of a stand-alone rotor to inlet pulsating flow conditions by using validated unsteady Reynolds Averaged Navier-Stokes solver (URANS). The effects of the frequency, the amplitude and the temporal gradient of pulse waves on the instantaneous and cycle integrated performances of a radial turbine rotor in isolation were studied, decoupled from the upstream turbine volute. Numerical method was used to help gaining the physical understandings of these effects. A validation of the numerical method against the experiments on a full configuration of the turbine has been performed prior to the numerical tool being used in the investigation. The rotor is then taken out to be studied in isolation. The results show that the turbine rotor alone can be treated as a quasi-steady device only in terms of cycle integrated performance; however, instantaneously, the rotor behaves unsteadily which increasingly deviates from the quasi-steady performance as the local Strouhal number of the pulsating wave is increased. This deviation is dominated by the effect of quasi-steady time-lag; at higher local Strouhal number, the transient effects also become significant. Based on this study, an interpretation and a model of estimating the quasi-steady time lag have been proposed; a criterion for unsteadiness based on the temporal local Strouhal number concept is developed, which reduces to the Λ criterion proposed in the published literature when cycle averaged; this in turn emphasizes the importance of the pressure wave gradient in time.


2019 ◽  
Vol 23 (1) ◽  
pp. 191-205 ◽  
Author(s):  
Unal Akdag ◽  
Selma Akcay ◽  
Dogan Demiral

In this paper, heat transfer and pressure drop characteristics of CuO-water nanofluid flow in a isothermally heated triangular-wavy channel under pulsating inlet conditions are numerically investigated. A numerical simulation is conducted by solving the governing continuity, momentum, and energy equations for laminar flow using the finite volume approach. In the studies, the main parameters including the Reynolds number, pulsating amplitude and frequency, are changed while the nanoparticle volume fraction and the other parameters are kept constant for all cases. Numerical results are compared with the steady flow conditions, which showed that heat transfer performance significantly increases due to improve thermal conductivity and the use of nanoparticles in the pulsating flow conditions. The results indicate that there is a high potential for promoting the thermal performance enhancement by using nanoparticles under pulsating flow in wavy channels. It is found that the heat transfer enhancement increases with increasing pulsating amplitude and Reynolds number, and there is a slight increase in pressure drop. The obtained results are given as a function of dimensionless parameters.


2000 ◽  
Vol 123 (2) ◽  
pp. 359-371 ◽  
Author(s):  
N. Karamanis ◽  
R. F. Martinez-Botas ◽  
C. C. Su

The performance and detailed flow characteristics of a high pressure ratio mixed flow turbine has been investigated under steady and pulsating flow conditions. The rotor has been designed to have a nominal constant incidence (based on free vortex flow in the volute) and it is for use in an automotive high speed diesel turbocharger. The results indicated a departure from the quasi-steady analysis commonly used in turbocharger turbine design. The pulsations from the engine have been followed through the inlet pipe and around the volute; the pulse has been shown to propagate close to the speed of sound and not according to the bulk flow velocity as stated by some researchers. The flow entering and exiting the blades has been quantified by a laser Doppler velocimetry system. The measurements were performed at a plane 3.0 mm ahead of the rotor leading edge and 9.5 mm behind the rotor trailing edge. The turbine test conditions corresponded to the peak efficiency point at 29,400 and 41,300 rpm. The results were resolved in a blade-to-blade sense to examine in greater detail the nature of the flow at turbocharger representative conditions. A correlation between the combined effects of incidence and exit flow angle with the isentropic efficiency has been shown. The unsteady flow characteristics have been investigated at two flow pulse frequencies, corresponding to internal combustion engine speeds of 1600 and 2400 rpm. Four measurement planes have been investigated: one in the pipe feeding the volute, two in the volute (40 deg and 130 deg downstream of the tongue) and one at the exit of the turbine. The pulse propagation at these planes has been investigated; the effect of the different planes on the evaluation of the unsteady isentropic efficiency is shown to be significant. Overall, the unsteady performance efficiency results indicated a significant departure from the corresponding steady performance, in accordance with the inlet and exit flow measurements.


1994 ◽  
Vol 86 (5) ◽  
pp. 557-565 ◽  
Author(s):  
Margaret M. Ramsay ◽  
Fiona Broughton Pipkin ◽  
Peter C. Rubin ◽  
Robert Skidmore

1. Doppler recordings were made from the brachial artery of healthy female subjects during a series of manoeuvres which altered the pressure—flow characteristics of the vessel. 2. Changes were induced in the peripheral circulation of the forearm by the application of heat or icepacks. A sphygmomanometer cuff was used to create graded occlusion of the vessel above and below the point of measurement. Recordings were also made whilst the subjects performed a standardized Valsalva manoeuvre. 3. The Doppler recordings were analysed both with the standard waveform indices (systolic/diastolic ratio, pulsatility index and resistance index) and by the method of Laplace transform analysis. 4. The waveform parameters obtained by Laplace transform analysis distinguished the different changes in flow conditions; they thus had direct physiological relevance, unlike the standard waveform indices.


Author(s):  
S C M Yu ◽  
J B Zhao

Flow characteristics in straight tubes with an asymmetric bulge have been investigated using particle image velocimetry (PIV) over a range of Reynolds numbers from 600 to 1200 and at a Womersley number of 22. A mixture of glycerine and water (approximately 40:60 by volume) was used as the working fluid. The study was carried out because of their relevance in some aspects of physiological flows, such as arterial flow through a sidewall aneurysm. Results for both steady and pulsatile flow conditions were obtained. It was found that at a steady flow condition, a weak recirculating vortex formed inside the bulge. The recirculation became stronger at higher Reynolds numbers but weaker at larger bulge sizes. The centre of the vortex was located close to the distal neck. At pulsatile flow conditions, the vortex appeared and disappeared at different phases of the cycle, and the sequence was only punctuated by strong forward flow behaviour (near the peak flow condition). In particular, strong flow interactions between the parent tube and the bulge were observed during the deceleration phase. Stents and springs were used to dampen the flow movement inside the bulge. It was found that the recirculation vortex could be eliminated completely in steady flow conditions using both devices. However, under pulsatile flow conditions, flow velocities inside the bulge could not be suppressed completely by both devices, but could be reduced by more than 80 per cent.


2006 ◽  
Vol 26 (Supplement1) ◽  
pp. 77-80
Author(s):  
Tetsuo YOSHIDA ◽  
Hiroo OKANAGA ◽  
Kasumi AOKI

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