Effects of Silica Powder and Cement Type on Durability of Ultra-High Performance Concrete (UHPC)

Author(s):  
Mouhamed Alkaysi ◽  
Sherif El-Tawil ◽  
Zichao Liu ◽  
Will Hansen
2018 ◽  
Vol 774 ◽  
pp. 349-354 ◽  
Author(s):  
Kyung Taek Koh ◽  
Seung Hun Park ◽  
Gum Sung Ryu ◽  
Gi Hong An ◽  
Byung Suk Kim

The large quantities of expensive materials such as steel fiber, silica fume, filler and superplasticizer required in the composition of Ultra-High Performance Concrete (UHPC) make its fabrication cost significantly higher than ordinary concrete. This study evaluates the effect of the type of silica fume and filler on mechanical properties of UHPC. The evaluation shows that the use of Zr silica powder instead of common silica fume improves significantly the fluidity of UHPC without loss of the strength and enables to reduce the amount of superplasticizer by maximum 70%. Moreover, the evaluation of the effect of the type and size of the filler reveals that modifying the size of the filler from 2 μm to 4 μm enhances the fluidity without strength loss and that the use of cement kiln dust (CKD) and limestone powder can achieve UHPC with compressive strength higher than 150 MPa. These results show that the use of the materials such as Zr silica powder, CKD and limestone powder can help to fabricate more economic UHPC.


PCI Journal ◽  
2020 ◽  
Vol 65 (6) ◽  
pp. 35-61
Author(s):  
Chungwook Sim ◽  
Maher Tadros ◽  
David Gee ◽  
Micheal Asaad

Ultra-high-performance concrete (UHPC) is a special concrete mixture with outstanding mechanical and durability characteristics. It is a mixture of portland cement, supplementary cementitious materials, sand, and high-strength, high-aspect-ratio microfibers. In this paper, the authors propose flexural design guidelines for precast, prestressed concrete members made with concrete mixtures developed by precasters to meet minimum specific characteristics qualifying it to be called PCI-UHPC. Minimum specified cylinder strength is 10 ksi (69 MPa) at prestress release and 18 ksi (124 MPa) at the time the member is placed in service, typically 28 days. Minimum flexural cracking and tensile strengths of 1.5 and 2 ksi (10 and 14 MPa), respectively, according to ASTM C1609 testing specifications are required. In addition, strain-hardening and ductility requirements are specified. Tensile properties are shown to be more important for structural optimization than cylinder strength. Both building and bridge products are considered because the paper is focused on capacity rather than demand. Both service limit state and strength limit state are covered. When the contribution of fibers to capacity should be included and when they may be ignored is shown. It is further shown that the traditional equivalent rectangular stress block in compression can still be used to produce satisfactory results in prestressed concrete members. A spreadsheet workbook is offered online as a design tool. It is valid for multilayers of concrete of different strengths, rows of reinforcing bars of different grades, and prestressing strands. It produces moment-curvature diagrams and flexural capacity at ultimate strain. A fully worked-out example of a 250 ft (76.2 m) span decked I-beam of optimized shape is given.


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