scholarly journals Application of Additive Technology in Precision Casting

2020 ◽  
Vol 5 (2) ◽  
pp. 43-56
Author(s):  
Dávid Halápi ◽  
László Varga
Keyword(s):  
Surface Roughness ◽  
3D Printing ◽  
Light Microscopy ◽  
Ethyl Acetate ◽  
Surface Treatment ◽  
Additive Technology ◽  
Microscopic Images ◽  
Precision Casting ◽  
Measurement Series ◽  
Roughness Measurements

In this paper the surface of the prepared test specimens had been examined with light microscopy and surface roughness measurements. In order to improve the surface smoothness of PLA specimens, application of ethyl acetate was required. After this surface treatment, microscopic images were taken again. The melting and decomposition temperatures of the materials had been determined using derivatography. The chosen method was precision casting with gypsum molding. Also, the plaster molds had been burnt out according to the predefined melting and firing diagram. The measurement series shows that the samples produced by 3D printing can also be used in the field of precision casting. They provide greater freedom of design, more sophisticated pieces, and prototypes can be finished in a shorter amount of time.

scholarly journals Modification of Structural Properties Using Process Parameters and Surface Treatment of Monolithic and Thin-Walled Parts Obtained by Selective Laser Melting

Materials ◽  
2020 ◽  
Vol 13 (24) ◽  
pp. 5662
Author(s):  
Krzysztof Grzelak ◽  
Janusz Kluczyński ◽  
Ireneusz Szachogłuchowicz ◽  
Jakub Łuszczek ◽  
Lucjan Śnieżek ◽  
...  
Keyword(s):  
Surface Roughness ◽  
Energy Density ◽  
Surface Treatment ◽  
Process Parameters ◽  
Positive Influence ◽  
Porosity Reduction ◽  
Density Growth ◽  
Parameter Modification ◽  
Thin Walled ◽  
Roughness Measurements

Additive manufacturing is one of the most popular technological processes and is being considered in many research works, a lot of which are related to thin-walled parts analysis. There are many cases where different part geometries were manufactured using the same process parameters. That kind of approach often causes different porosity and surface roughness values in the geometry of each produced part. In this work, the porosity of thin-walled and monolithic parts was compared. To analyze additively manufactured samples, porosity and microstructural analyses were done. Additionally, to check the influence of process parameter modification on the manufactured parts’ properties, hardness and roughness measurements were made. Surface roughness and the influence of surface treatment were also taken into account. Porosity reduction of thin-walled parts with energy density growth was observed. Additionally, a positive influence of slight energy density growth on the surface roughness of produced parts was registered. Comparing two extreme-parameter groups, it was observed that a 56% energy density increase caused an almost 85% decrease in porosity and a 45% increase in surface roughness. Additional surface treatment of the material allowed for a 70–90% roughness reduction.

scholarly journals Improve Surfaces properties of ABS Products fabricated by fused deposition modeling (FDM) 3D Printing: تحسين خواص الأسطح المصنعة عن طريق الطباعة ثلاثية الأبعاد بتقنية نمذجة ترسيب المنصهر FDM لمنتجات ABS

2019 ◽  
Vol 3 (4) ◽  
Author(s):  
Suleiman Ibrahim Yousef, Mahmoud Al-Assad, Maher Al-Ibrahim
Keyword(s):  
Surface Roughness ◽  
3D Printing ◽  
Surface Treatment ◽  
Fused Deposition Modeling ◽  
Metal Layer ◽  
High Surface ◽  
Fused Deposition ◽  
Deposited Metal ◽  
Deposition Modeling ◽  
Effect Of Surface

  FDM (fused deposition modeling) 3D printing products often suffer from high surface roughness and low durability compared to conventional methods. In this paper, the effect of surface treatment after printing and coating with a layer of metal on its properties has been studied, The mechanical surface treatment methods (sandpaper) and chemical (solvent treatment) were compared and their effect on the adhesion strength of the deposited metal layer on the surface. The surface of the ABS product was coated with a layer of metal, the effect of both treatment and coating on the mechanical properties of printing products was studied. The results showed a clear decrease in surface roughness after surface treatment, where surface roughness decreased by 92%, and the best result was when grinding with sandpaper (2000 Grit) was Ra 0.35 μm. The tensile strength after acetone surface treatment was improved by 50% and after coating the product with a layer of metal by 56.25%. The adhesion test of the surface-deposited metal (CROSS-CUT) was conducted, and the result showed that the best adhesion durability was when the surface was treated with acetone vapor before coating.

Surface roughness measurements of vanadium-contaminated fluidized cracking catalysts by atomic force microscopy

1996 ◽  
Vol 54 ◽  
pp. 866-867
Author(s):  
H. Kinney ◽  
M.L. Occelli ◽  
S.A.C. Gould
Keyword(s):  
Surface Roughness ◽  
Zeolite Y ◽  
Atomic Level ◽  
Microporous Structure ◽  
Contact Mode ◽  
Force Microscopy ◽  
Atomic Force ◽  
Before And After ◽  
Roughness Measurements ◽  
Cracking Catalysts

For this study we have used a contact mode atomic force microscope (AFM) to study to topography of fluidized cracking catalysts (FCC), before and after contamination with 5% vanadium. We selected the AFM because of its ability to well characterize the surface roughness of materials down to the atomic level. It is believed that the cracking in the FCCs occurs mainly on the catalysts top 10-15 μm suggesting that the surface corrugation could play a key role in the FCCs microactivity properties. To test this hypothesis, we chose vanadium as a contaminate because this metal is capable of irreversibly destroying the FCC crystallinity as well as it microporous structure. In addition, we wanted to examine the extent to which steaming affects the vanadium contaminated FCC. Using the AFM, we measured the surface roughness of FCCs, before and after contamination and after steaming.We obtained our FCC (GRZ-1) from Davison. The FCC is generated so that it contains and estimated 35% rare earth exchaged zeolite Y, 50% kaolin and 15% binder.

scholarly journals Mechanical Characterization and Thermodynamic Analysis of Laser-Polished Landscape Design Products Using 3D Printing

Materials ◽  
2021 ◽  
Vol 14 (10) ◽  
pp. 2601
Author(s):  
Yue Ba ◽  
Yu Wen ◽  
Shibin Wu
Keyword(s):  
Surface Roughness ◽  
3D Printing ◽  
Fused Deposition Modeling ◽  
High Surface ◽  
Landscape Design ◽  
Laser Polishing ◽  
Fused Deposition ◽  
Design Structure ◽  
3D Printed ◽  
Stability And Accuracy

Recent innovations in 3D printing technologies and processes have influenced how landscape products are designed, built, and developed. In landscape architecture, reduced-size models are 3D-printed to replicate full-size structures. However, high surface roughness usually occurs on the surfaces of such 3D-printed components, which requires additional post-treatment. In this work, we develop a new type of landscape design structure based on the fused deposition modeling (FDM) technique and present a laser polishing method for FDM-fabricated polylactic acid (PLA) mechanical components, whereby the surface roughness of the laser-polished surfaces is reduced from over Ra 15 µm to less than 0.25 µm. The detailed results of thermodynamics and microstructure evolution are further analyzed during laser polishing. The stability and accuracy of the results are evaluated based on the standard deviation. Additionally, the superior tensile and flexural properties are examined in the laser-polished layer, in which the ultimate tensile strength (UTS) is increased by up to 46.6% and the flexural strength is increased by up to 74.5% compared with the as-fabricated components. Finally, a real polished landscape model is simulated and optimized using a series of scales.

scholarly journals Atomic force microscopy comparative analysis of the surface roughness of two posterior chamber phakic intraocular lens models: ICL versus IPCL

2021 ◽  
Vol 21 (1) ◽  
Author(s):  
Juan Gros-Otero ◽  
Samira Ketabi ◽  
Rafael Cañones-Zafra ◽  
Montserrat Garcia-Gonzalez ◽  
Cesar Villa-Collar ◽  
...  
Keyword(s):  
Surface Roughness ◽  
Atomic Force Microscopy ◽  
Intraocular Lenses ◽  
Posterior Chamber ◽  
Anterior Surface ◽  
Contact Mode ◽  
Force Microscopy ◽  
Atomic Force ◽  
Phakic Intraocular Lenses ◽  
Roughness Measurements

Abstract Background To compare the anterior surface roughness of two commercially available posterior chamber phakic intraocular lenses (IOLs) using atomic force microscopy (AFM). Methods Four phakic IOLs were used for this prospective, experimental study: two Visian ICL EVO+ V5 lenses and two iPCL 2.0 lenses. All of them were brand new, were not previously implanted in humans, were monofocal and had a dioptric power of − 12 diopters (D). The anterior surface roughness was assessed using a JPK NanoWizard II® atomic force microscope in contact mode immersed in liquid. Olympus OMCL-RC800PSA commercial silicon nitride cantilever tips were used. Anterior surface roughness measurements were made in 7 areas of 10 × 10 μm at 512 × 512 point resolution. The roughness was measured using the root-mean-square (RMS) value within the given regions. Results The mean of all anterior surface roughness measurements was 6.09 ± 1.33 nm (nm) in the Visian ICL EVO+ V5 and 3.49 ± 0.41 nm in the iPCL 2.0 (p = 0.001). Conclusion In the current study, we found a statistically significant smoother anterior surface in the iPCL 2.0 phakic intraocular lenses compared with the VISIAN ICL EVO+ V5 lenses when studied with atomic force microscopy.

Testing the Accuracy of Surface Roughness Measurements Carried out with a Portable Profilometer

2015 ◽  
Vol 637 ◽  
pp. 69-73 ◽  
Author(s):  
Krzysztof Stępień
Keyword(s):  
Surface Roughness ◽  
Measurement Accuracy ◽  
Environmental Changes ◽  
Experimental Tests ◽  
Evaluation Procedure ◽  
Human Errors ◽  
Modern Manufacturing ◽  
Machine Parts ◽  
Roughness Measurements

Surface roughness is a factor that has a vital influence on overall quality of machine parts. This is the reason why proper measurements of surface roughness are a matter of great importance in modern manufacturing technology. Nowadays portable profilometers are common instruments to be used under industrial conditions. Measurements with such instruments can be affected by numerous factors, for example environmental changes, human errors of an operator, etc. This paper discusses problem of an evaluation of measurement accuracy of portable profilometers. It also describes the evaluation procedure and presents results experimental tests.

Influence of surface roughness on the wetting angle

1995 ◽  
Vol 10 (8) ◽  
pp. 1984-1992 ◽  
Author(s):  
X.B. Zhou ◽  
J.Th.M. De Hosson
Keyword(s):  
Surface Roughness ◽  
Gaussian Distribution ◽  
Rough Surfaces ◽  
Contact Angles ◽  
Wetting Angle ◽  
Experimental Results ◽  
Solid Surfaces ◽  
Roughness Measurements

A this paper the influence of surface roughness on contact angles in the system of liquid Al wetting solid surfaces of Al2O3 has been studied. It was observed that contact angles of liquid Al vary significantly on different rough surfaces of Al2O3. A model is proposed to correlate contact angles with conventional roughness measurements and wavelengths by assuming a cosine profile of rough grooves with a Gaussian distribution of amplitudes. In comparison with the experimental results, the model provides a good estimate for describing the influence of surface roughness on contact angles of liquid Al on Al2O3.

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