scholarly journals Utilisation and Quality Management of Power Plant Fly Ash

2019 ◽  
Vol 4 (4) ◽  
pp. 329-337
Author(s):  
Mária Ambrus ◽  
Roland Szabó ◽  
Gábor Mucsi

Over the past decades, both the residential and industrial energy demand has increased due to the continuously growing consumption and production. As a large share of the electricity is still produced using fossil fuels, the utilisation of the by-products is a contemporary and pervasive issue. Fly ash is generated in large quantities in coal-fired power plants and has been proven to be an appropriate raw material for various industrial uses. Among others, it is applicable as an additive and lightweight aggregate in the cement and concrete industry, can be used for CO2 sequestration, glass foam production, catalyst production, or as a base material for geopolymers, as well. Geopolymers are inorganic polymers produced via the reaction between solid alumina and silica containing or alkali silicate materials in alkali media. Due to their numerous advantageous properties and wide variety of utilisation possibilities, research on fly ash base geopolymers became widespread topic. The quality of fly ash is determined by technical requirements, and the degree of quality control requirements depends on the final use. In certain fields of applications, standards and regulations have already been created to ensure the consistent quality of the final products made from fly ash, e.g. in the cement and concrete industry. There are various methods for fly ash processing, however, the methods to achieve the necessary properties are not standardised.

Nanomaterials ◽  
2020 ◽  
Vol 10 (3) ◽  
pp. 474 ◽  
Author(s):  
Marius Gheorghe Miricioiu ◽  
Violeta-Carolina Niculescu

In order to meet the increasing energy demand and to decrease the dependency on coal, environmentally friendly methods for fly ash utilization are required. In this respect, the priority is to identify the fly ash properties and to consider its potential as raw material in the obtaining of high-value materials. The physico-chemical and structural characteristics of the fly ash coming from various worldwide power plants are briefly presented. The fly ash was sampled from power plants where the combustion of lignite and hard coal in pulverized-fuel boilers (PC) and circulating fluidized bed (CFB) boilers was applied. The fly ash has high silica content. Due to this, the fly ash can be considered a potential raw material for the synthesis of nanoporous materials, such as zeolites or mesoporous silica. The samples with the highest content of SiO2 can be used to obtain mesoporous silica materials, such as MCM-41 or SBA-15. The resulting mesoporous silica can be used for removing/capture of CO2 from emissions or for wastewater treatment. The synthesis of various porous materials using wastes would allow a high level of recycling for a sustainable society with low environmental impact.


2021 ◽  
Vol 321 ◽  
pp. 131-140
Author(s):  
Martin Nguyen ◽  
Radomír Sokolař

Forsterite refractory ceramics is utilized in the metallurgical and cement industries as a lining of metallurgical furnaces and rotary kilns for its high refractoriness up to 1850°C and refractoriness under load above 1600°C. Another significant property of forsterite is its coefficient of linear thermal expansion utilized in the electrotechnical industry for ceramic-metal joints. Addition of aluminium oxide into the raw material mixture results in creation of magnesium-alumina spinel (MgO·Al2O3) which improves sintering, thermal shock resistance and mechanical properties in comparison with pure forsterite ceramics. Inexpensive source of aluminium oxide is fly ash. Utilization of fly ash, secondary energetic product of coal-burning power plants, is important for the environment and sustainable development. This paper evaluated properties of fly ash-based forsterite-spinel ceramics in comparison with alumina-based forsterite-spinel ceramics. Forsterite-spinel ceramics was synthesized from olivine, calcined magnesite and fly ash/alumina powders. XRD analysis was used to determine mineralogical composition, thermal analyses were used to determine the behaviour during firing and scanning electron microscopy to determine the morphology of crystal phases. Refractoriness of pyrometric cones, refractoriness under load, thermal shock resistance, coefficient of linear thermal expansion, water absorption, porosity and modulus of rupture were also determined on fired test samples.


Author(s):  
Suchismita Satapathy

All companies are dependent on their raw material providers. The same applies in the case of thermal power plants. The major raw material for a thermal power plant is the coal. There are a lot of companies which in turn provide this coal to the thermal power plant. Some of these companies are international; some are local, whereas the others are localized. The thermal power plants look into all the aspects of the coal providing company, before settling down for a deal. Some people are specifically assigned to the task of managing the supply chain. The main motive is to optimize the whole process and achieve higher efficiency. There are a lot of things which a thermal power plant looks into before finalizing a deal, such as the price, quality of goods, etc. Thus, it is very important for the raw material providers to understand each and every aspect of the demands of the thermal power plant. A combination of three methods—Delphi, SWARA, and modified SWARA—has been applied to a list of factors, which has later been ranked according to the weight and other relevant calculations.


Author(s):  
Erik Rosado Tamariz ◽  
Norberto Pe´rez Rodri´guez ◽  
Rafael Garci´a Illescas

In order to evaluate the performance of new turbo gas power plants for putting in commercial operation, it was necessary to supervise, test and, if so the case, to approve the works of commissioning, operational and acceptance of all equipments and systems that constitute the power plant. All this was done with the aim of guaranteeing the satisfactory operation of these elements to accomplish the function for which they were developed. These activities were conducted at the request of the customer to confirm and observe that the evidence of the tests was carried out according to the specifications and international regulations. The putting into commercial operation activities were done in collaboration with the supplier and manufacturer of equipment, the client and the institution responsible for certification and approval of the plant. All this in a logical and chronological order for the sequence of commissioning tests, operation and acceptance. Commissioning tests were carried out on-site at normal operating conditions, according to the design and operation needs of each power plant of a group of 14. Once the commissioning tests were completely executed and in a satisfactory manner, operational tests of the plants were developed. This was done by considering that they must operate reliable, stable, safe and automatically, satisfying at least, one hundred hours of continuous operation at full load. After evaluating the operational capacity of the machine, it was necessary to determinate the quality of the plant by carrying out a performance test. Finally, it was verified if every unit fulfills the technical requirements established in terms of heat capacity of the machine, noise levels and emissions. As a result of this process, it is guaranteed to the customer that the turbo gas power plants, their systems and equipments, satisfy the requirements, specifications and conditions in agreement with the supplier and manufacturers referring to the putting into commercial operation of the plant.


2012 ◽  
Vol 626 ◽  
pp. 892-895 ◽  
Author(s):  
Rafiza Abd Razak ◽  
Mohd Mustafa Al Bakri Abdullah ◽  
Kamarudin Hussin ◽  
I. Khairul Nizar ◽  
D. Hardjito ◽  
...  

Aggregates are popular for use in concrete and lightweight concrete applications. Recent research shows that the by-product materials such as fly ash can be used as raw material in producing aggregates and lightweight aggregates. The usage of this material can improve the quality of the aggregates produced compared to conventional in term of structurally strong, physically stable, durable, and environmentally inert. This paper summarized the process and mechanical testing on the fly ash aggregates and lightweight aggregates to be used in concrete.


2013 ◽  
Vol 20 (4) ◽  
pp. 747-761 ◽  
Author(s):  
Natalia Kamińska-Pietrzak ◽  
Natalia Howaniec ◽  
Adam Smoliński

Abstract Increasing energy demand, limited resources of fossil fuels and environmental aspects are the main rationales of the research efforts aiming at wider utilization of renewable resources and waste in energy generation systems. Gasification technologies are based on thermochemical processing of solid, liquid and gaseous fuels to gas of the composition dependent on kind of gasification agent and operating parameters used. The range of applications of the product gas includes basically chemical and petrochemical industries. Its utilization in power generation systems is also of industrial interest since the environmental impact of gasification technologies is lower and the process efficiency is higher than of coal-fired power plants and it enables to utilize wide range of fuels, including fossil fuels, biomass, industrial waste and various fuel blends. One of the most important operational issues related with thermochemical processing of biomass and waste is the formation of tars, which reduces the energy efficiency of the process and causes technical problems in a system operation. The amount and quality of tars depends on the chemical composition of a fuel, a gasification agent used and its ratio to fuel flow, process temperature and pressure as well as the construction of a gasifier. In the paper review of the research on the influence of operating parameters and kind of feedstock on tar formation and composition in the process of gasification and co-gasification is presented.


2020 ◽  
Author(s):  
Seok Un Park ◽  
Jae Kwan Kim ◽  
Dong Ik Shin

Abstract In this study, we examined the physical chemistry, fuel characteristics and combustion reactivity of high carbon ash as a raw material for spontaneous combustion inhibitor in order to solve the problem of spontaneous combustion which has been often occurring in coal yard of coal-fired power plants in Korea. The high carbon ash has higher activation energy and lower frequency factor than bituminous coal, so combustion began at a relatively higher temperature than bituminous coal. In case of fly ash, the heat transfer characteristics were better than those of bottom ash and pond ash, and in case of coarse particles of fly ash, they were found to be highly applicable as a raw material for spontaneous combustion inhibitor due to their relatively high unburned carbon content. As a result of manufacturing spontaneous combustion inhibitors along with asphalt and PFAD (palm fatty acid distillate), the contact angle to water was more than 90° regardless of the mixing ratio, showing hydrophobic surface characteristics, and it was found that the hardness and viscosity of spontaneous combustion inhibitors increased as the mixing ratio of high carbon ash increased. In addition, when spontaneous combustion inhibitors manufactured were applied to coal stockpiles in coal yard at coal-fired power plants, there was little change in the internal temperature of coal stockpiles and the highest value of instantaneous increasing rate per minute was found to be lowered from 1.60°C/min to 0.061°C/min, indicating that spontaneous combustion inhibitors using high carbon coal ash had a great effect of preventing spontaneous combustion.


2021 ◽  
pp. 252-261

The combustion of fossil fuels results in creating a lot of solid wastes such as fly ash and slag. However, these environmentally unfriendly materials can be used as a raw material for alkali activation – geopolymerization. Although these wastes have been successfully used in industrial production for several decades, its use does not achieve the level of its potential. Today, to achieve a sustainable construction industry, alternative cement has been extensively investigated. Geopolymer (GP) is a kind of material that is obtained from the alkaline activator, and it can be produced from industrial wastes or by-products. The aim of this work was to describe the improvement of mechanical properties of alkali-activated binders – geopolymers made of fly ash and blast furnace slag. The effect of the addition of waste glass in three different values feed into fly ash or GGBFS, and its impact on mechanical properties (compressive and flexural strengths) of geopolymers was examined. The highest value of compressive strength was achieved with 20% waste glass addition to a fly ash sample on 90th day 58,9 MPa. The waste glass was added in the form of broken and crushed glass particles.


2015 ◽  
Vol 10 (2) ◽  
pp. 414-421
Author(s):  
Bahareh Hashemlou ◽  
Hossein Sadeghi ◽  
Arashk Masaeli ◽  
Mohammadhadi Hajian ◽  
Shima Javaheri

Organizations, institutions, and different sectors of manufacturing, services and agriculture are constantly making decisions. Each of the aforementioned sectors, have strategies, tactics, and various functions that play a basic role in reaching the objectives. On the other hand, energy demand in developing countries is increasing day by day. The exact calculation of the cost per unit of electricity generated by power plants is not easy. Therefore, this study according to four sources of natural gas, nuclear energy, renewable energy and other fossil fuels other than natural gas that are used in a variety of electricity production plants is trying to clarify the ranking of generation electricity approach using "fuzzy preference relations" analysis. Accordingly, three models were used and the results showed that natural gas, with regard to the four criteria of low investment cost, low power, lack of pollution and the safety and reliability of electrical energy has priority over other alternatives. Full preferred model results also suggested that the energy of natural gas, renewable energies, nuclear and other fossil fuels should be considered in a priority for power generation. Sensitivity analysis results moreover demonstrated that the above models are not affected by the threshold values ​​and the full stability of the models is observed.


Author(s):  
AMADOU OUMAROU Fati ◽  
Ramchandra BHANDARI ◽  
MAMADOU Lewamy ◽  
KY Thierry S.M ◽  
OUEDRAOGO Souleymane ◽  
...  

This paper aims to describe a passive approach to reduce the energy demand for an existing building and can be made through an improvement of the design of the thermal envelope. The essential article goal is to simulate thermal construction responses in dependence on changing different materials of the construction of the building and also with less energy usage to design a more effective cooling system. In this approach, we simulate the building with different materials: three local materials (compressed earth, lateritic, and raw material) and one modern (Hollow cement) used in Burkina Faso and an energy analysis of the building has been carried out. The numerical optimization of the building design has been performed dynamically for these four materials using the COMSOL multiphysics simulation tool. The model treated is determining the internal temperature and cooling demand concerning a tertiary building in Burkina Faso like a classroom, which is located in a hot and dry climate to improve the indoor quality of the classroom knowing the importance of the thermal comfort in the room for socio-economic performance efficiency and well-being. The analysis result of these four materials shows that energy can be saved if we use local materials instead of the modern one because around 4KW of energy can be saving with local materials. The use of local materials in the building design can be an option for reducing the heat transfer into the room and at the same time the energy consumption.


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