scholarly journals Analytical modeling of the effect of crack depth, specimen size, and biaxial stress on the fracture toughness of reactor vessel steels

10.2172/46556 ◽  
1995 ◽  
Author(s):  
Yuh-Jin Chao ◽  
Poh-Sang Lam
2000 ◽  
Vol 123 (1) ◽  
pp. 10-24 ◽  
Author(s):  
Wallace J. McAfee ◽  
B. Richard Bass ◽  
Paul T. Williams

A technology to determine shallow-flaw fracture toughness of reactor pressure vessel (RPV) steels is being developed. This technology is for application to the safety assessment of RPVs containing postulated shallow-surface flaws. It has been shown that relaxation of crack-tip constraint causes shallow-flaw fracture toughness of RPV material to have a higher mean value than that for deep flaws in the lower transition temperature region. Cruciform beam specimens developed at Oak Ridge National Laboratory (ORNL) introduce far-field, out-of-plane biaxial stress components in the test section that approximates the nonlinear stresses resulting from pressurized-thermal-shock (PTS) loading of an RPV. The biaxial stress component has been shown to increase stress triaxiality (constraint) at the crack tip, and thereby reduce the shallow-flaw fracture toughness enhancement. The cruciform specimen permits controlled application of biaxial loading ratios, resulting in controlled variation of crack-tip constraint. An extensive matrix of intermediate-scale cruciform specimens with a uniform depth surface flaw was previously tested and demonstrated a continued decrease in shallow-flaw fracture toughness with increasing biaxial loading. This paper describes the test results for a series of large-scale cruciform specimens with a uniform depth surface flaw. These specimens were all of the same size with the same depth flaw and were tested at the same temperature and biaxial load ratio (1:1). The configuration is the same as the previous set of intermediate-scale tests, but has been scaled upward in size by 150 percent. These tests demonstrated the effect of biaxial loading and specimen size on shallow-flaw fracture toughness in the lower transition temperature region for RPV materials. For specimens tested under full biaxial (1:1) loading at test temperatures in the range of 23°F (−5°C) to 34°F (1°C), toughness was reduced by approximately 15 percent for a 150-percent increase in specimen size. This decrease was slightly greater than the predicted reduction for this increase in specimen size. The size corrections for 1/2T C(T) specimens did not predict the experimentally determined mean toughness values for larger size shallow-flaw specimens tested under biaxial (1:1) loading in the lower transition temperature region.


1996 ◽  
Vol 118 (4) ◽  
pp. 415-423 ◽  
Author(s):  
Y.-J. Chao ◽  
P.-S. Lam

Cleavage fracture toughness values for A533-B reactor pressure vessel (RPV) steel at -40°C obtained from test programs at Oak Ridge National Laboratory (ORNL) and University of Kansas (KU) are interpreted using the J-A2 analytical model. The KU test data are from smaller SENB specimens with a/w = 0.1 and 0.5. The ORNL test data are from 1) larger SENB specimens with a/w = 0.1 and 0.5, and 2) a six-point-bend cruciform specimen under either uniaxial or bi-axial loads. The analytical model is based on the critical stress criterion and takes into consideration the constraint effect using the second parameter A2 in addition to the generally accepted loading parameter J. It is demonstrated that the effects of crack depth (shallow versus deep), specimen size (small versus large), and loading type (uniaxial versus biaxial) on the fracture toughness from the test programs can be interpreted and predicted.


2004 ◽  
Vol 261-263 ◽  
pp. 1647-1652
Author(s):  
Sung Gyu Jung ◽  
In Gyu Park ◽  
Chang Soon Lee ◽  
Myung Jo Jhung

To prevent the potential failure of the reactor pressure vessel (RPV), it is requested to operate RPV according to the pressure-temperature (P-T) limit curve during the heat-up and cool-down process. The procedure to make the P-T limit curve was suggested in the ASME Code but it has been known to be too conservative for some cases. In this paper, the conservatism of the ASME Code Sec. XI, App. G was investigated by performing a series of sensitivity analyses. The effects of six parameters such as crack depth, crack orientation, clad thickness, fracture toughness, cooling rate, and neutron fluence were analyzed. The results of P-T limit curves are compared to one another.


2006 ◽  
Vol 324-325 ◽  
pp. 667-670
Author(s):  
Yun Jae Kim ◽  
Chang Kyun Oh ◽  
Chang Sik Oh

This paper quantifies the effects of geometry, the loading mode and the specimen size on fracture toughness of the API X65 steel, via plane strain finite element (FE) damage analyses using the GTN model. The validity of FE damage analyses is checked first by comparing with experimental test data for small-sized, cracked bar test. Then the analyses are extended to investigate the effects of the relative crack depth and the specimen size on fracture toughness. It is shown that fracture toughness of the API X65 steel increases with decreasing the relative crack depth and increasing the specimen size.


2019 ◽  
Vol 135 (5) ◽  
pp. 33-41 ◽  
Author(s):  
Minami KATAOKA ◽  
Yuzo OBARA ◽  
Leona VAVRO ◽  
Kamil SOUCEK ◽  
Sang-Ho CHO ◽  
...  

Author(s):  
Timothy J. Griesbach ◽  
Dilip Dedhia ◽  
David O. Harris ◽  
Nathaniel G. Cofie ◽  
Kyle Amberge ◽  
...  

Thermal aging of cast austenitic stainless steel (CASS) piping is a concern for long-term operation of nuclear power plants. Traditional conservative deterministic fracture mechanics analyses lead to tolerable crack sizes well below the sizes that are readily detectable in these large-grained materials. This is largely due to the conservative treatment of the scatter in material properties and the imposition of multipliers (structural factors) on the applied loads. In order to account for the scatter in the tensile and fracture toughness properties that enter into the analysis, a probabilistic approach is taken. Application of the probabilistic fracture mechanics (PFM) model to representative problems has led to questions regarding the dominant random variables and the influence of the tails of their distributions on computed failure probability. The purpose of this paper is to report the results of a study to identify the important random variables in the PFM model and to investigate the influence of the distribution type on the computed failure probability. Application of the PFM model to a representative piping problem to compute the depth of a part-through part-circumferential crack that will fail with a defined probability (10−6 for example) revealed that the fracture toughness was not a dominant variable and the distribution of the toughness did not strongly affect the results. In contrast to this, the flow strength (which enters into the calculation of the applied crack driving force — J) was important in that low flow strength was controlling the low probability failures in the Monte Carlo simulation. Hence, the low-end tail of the flow strength distribution was influential. Various types of distribution of flow strength consistent with the available data were considered. It was found that the distribution type has a marked, but not overwhelming, effect on the crack depth that would fail with a given probability. From this it is concluded that the PFM model is quite robust, in that it is not highly sensitive to uncertainties in the dominant input distributions.


2019 ◽  
Vol 27 (02) ◽  
pp. 1950105
Author(s):  
XIANGQIAN FAN ◽  
JUEDING LIU

To optimize the strengthening method using the fiber reinforced polymer (FRP) for the reinforcement of the concrete structure with cracks, the three-point bending test was conducted on the concrete beams wrapped with different layers of FRP materials. The strain gauges were pasted on the surface of the specimens to measure the initial cracking load. The crack mouth opening displacement (CMOD) was utilized to test the load–crack mouth opening displacement curve. According to the improved calculation formula of the fracture toughness, the critical effect crack length [Formula: see text], initiation fracture toughness [Formula: see text] and instability fracture toughness [Formula: see text] of specimens were calculated. The test results showed that, under the same initial crack depth, the peak load of FRP reinforced concrete decreases with the increase of FRP pasting layer. When there was one layer wrapped over the specimen, the instability toughness of the specimen reached the maximum value and the crack resistance was the best. Based on acoustic emission testing method, the acoustic emission parameters of the above-mentioned concrete during fracture process were identified and collected. The optimal layer of the FRP reinforced concrete with cracks was analyzed from the acoustic emission method.


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