scholarly journals CORRECTING FORM ERRORS IN NUMERICALLY CONTROLLED MACHINED, POINT-DEFINED, SURFACES OF REVOLUTION.

1967 ◽  
Author(s):  
F.H. Broome ◽  
P.J. Anderson
Author(s):  
Mandeep Dhanda ◽  
Aman Kukreja ◽  
SS Pande

This paper reports a novel method to generate adaptive spiral tool path for the CNC machining of complex sculptured surface represented in the form of cloud of points without the need for surface fitting. The algorithm initially uses uniform 2 D circular mesh-grid to compute the cutter location (CL) points by applying the tool inverse offset method (IOM). These CL points are refined adaptively till the surface form errors converge below the prescribed tolerance limits in both circumferential and radial directions. They are further refined to eliminate the redundancy in machining and generate optimum region wise tool path to minimize the tool lifts. The NC part programs generated by our algorithm were widely tested for different case studies using the commercial CNC simulator as well as by the actual machining trial. Finally, a comparative study was done between our developed system and the commercial CAM software. The results showed that our system is more efficient and robust in terms of the obtained surface quality, productivity, and memory requirement.


2000 ◽  
Author(s):  
Neville K. S. Lee ◽  
Grace H. Yu ◽  
Y. Zou ◽  
J. Y. Chen ◽  
Ajay Joneja

Abstract Mechanical means of positioning are frequently used in mechanical assembly processes. However, very little attention has been paid to the selection of mechanical alignment systems (MAS) for assembly processes. Our analysis shows that if the MAS are not properly selected, the form errors as well surface waviness and roughness of the workpieces to be assembled can badly limit the level of accuracy achievable. A simulation-based methodology is described to study the alignment accuracy for multi-stage processes. Such cases are common, where fabrication operations are done on parts before they are assembled. The study shows that if the workpieces are aligned in the same orientation, using similar or identical MAS for the fabrication processes and assembly processes, then the effect of the form errors as well as surface waviness and roughness of the workpieces can be greatly suppressed.


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