scholarly journals Initial development and verification of a primary load design method based on elastic-perfectly plastic analysis

2020 ◽  
Author(s):  
Mark C. Messner ◽  
T.-L. Sham
Author(s):  
Peter Carter ◽  
T.-L. (Sam) Sham ◽  
R. I. Jetter

A new primary load design method for elevated temperature service has been developed. Codification of the procedure in an ASME Boiler and Pressure Vessel Code, Section III Code Case is being pursued. The proposed primary load design method is intended to provide the same margins on creep rupture, yielding and creep deformation for a component or structure that are implicit in the allowable stress data. It provides a methodology that does not require stress classification and is also applicable to a full range of temperature above and below the creep regime. Use of elastic-perfectly plastic analysis based on allowable stress with corrections for constraint, steady state stress and creep ductility is described. This approach is intended to ensure that traditional primary stresses are the basis for design, taking into account ductility limits to stress re-distribution and multiaxial rupture criteria.


Author(s):  
Peter Carter ◽  
T.-L. Sam Sham ◽  
R. I. Jetter

The use of “simplified” (reference stress) analysis methods is discussed and illustrated for primary load high temperature design. Elastic methods are the basis of the ASME Section III, Subsection NH primary load design procedure. There are practical drawbacks with this current NH approach, particularly for complex geometries and temperature gradients. The paper describes an approach which addresses these difficulties through the use of temperature-dependent elastic, perfectly-plastic analysis. Traditionally difficulties associated with discontinuity stresses, inelastic strain concentrations and multiaxiality are addressed. A procedure is identified to provide insight into how this approach could be implemented. Though preliminary in nature, it is intended to provide a basis for further development and eventual Code adaptation.


Author(s):  
Jun Shen ◽  
Heng Peng ◽  
Liping Wan ◽  
Yanfang Tang ◽  
Yinghua Liu

In the past, shakedown evaluation was usually based on the elastic method that the sum of the primary and secondary stress should be limited to 3Sm or the simplified elastic-plastic analysis method. The elastic method is just an approximate analysis, and the rigorous evaluation of shakedown normally requires an elastic-plastic analysis. In this paper, using an elastic perfectly plastic material model, the shakedown analysis was performed by a series of elastic-plastic analyses. Taking a shell with a nozzle subjected to parameterized temperature loads as an example, the impact of temperature change on the shakedown load was discussed and the shakedown loads of this structure at different temperature change rates were also obtained. This study can provide helpful references for engineering design.


2013 ◽  
Vol 742 ◽  
pp. 70-75 ◽  
Author(s):  
Mei Ni Su ◽  
Ben Young ◽  
Leroy Gardner

Aluminium alloys are nonlinear metallic materials with continuous stress-strain curves that are not well represented by the simplified elastic, perfectly plastic material model used in many current design specifications. Departing from current practice, the continuous strength method (CSM) is a recently proposed design approach for non-slender aluminium alloy structures with consideration of strain hardening. The CSM is deformation based and employs a base curve to define a continuous relationship between cross-section slenderness and deformation capacity. This paper explains the background and the two key components - (1) the base curve and (2) the strain hardening material model of the continuous strength method. More than 500 test results are used to verify the continuous strength methodas an accurate and consistent design method for aluminium alloy structures.


Author(s):  
M. C. Messner ◽  
R. I. Jetter ◽  
T.-L. Sham

Abstract The current primary load design provisions of Section III, Division 5 of the ASME Boiler and Pressure Vessel Code, covering high temperature nuclear components, represent an allowable stress methodology using elastic analysis and stress classification procedures to approximate stress redistribution caused by creep and plasticity. This process is difficult to implement and automate in modern finite element frameworks. This paper describes an alternate primary load design approach that uses elastic perfectly-plastic analysis in conjunction with the reference stress concept to eliminate stress classification while retaining a link to the existing Section III, Division 5 allowable stresses. This global, structural allowable stress check is supplemented with a local check to guard against the initiation of creep damage at local stress discontinuities like headers, nozzles, and other stress concentrations. This check is based on a simple elastic-creep analysis with creep damage calculated with the time-fraction approach, using the current ASME minimum-stress-to-rupture values already provided in the current Code. Both the global and local checks are easily implemented in modern finite element analysis software and greatly simplify Section III, Division 5 primary load design when compared to the current design-by-elastic-analysis method. Several examples demonstrate the utility of the new approach and its potential to reduce over-conservatism.


Author(s):  
T.-L. (Sam) Sham ◽  
Robert I. Jetter ◽  
Yanli Wang

The goal of the Elastic-Perfectly Plastic (EPP) combined integrated creep-fatigue damage evaluation approach is to incorporate a Simplified Model Test (SMT) data based approach for creep-fatigue damage evaluation into the EPP methodology to avoid the separate evaluation of creep and fatigue damage and eliminate the requirement for stress classification in current methods; thus greatly simplifying evaluation of elevated temperature cyclic service. The EPP methodology is based on the idea that creep damage and strain accumulation can be bounded by a properly chosen “pseudo” yield strength used in an elastic-perfectly plastic analysis, thus avoiding the need for stress classification. The original SMT approach is based on the use of elastic analysis. The experimental data, cycles to failure, is correlated using the elastically calculated strain range in the test specimen and the corresponding component strain is also calculated elastically. The advantage of this approach is that it is no longer necessary to use the damage interaction, or D-diagram, because the damage due to the combined effects of creep and fatigue are accounted in the test data by means of a specimen that is designed to replicate or bound the stress and strain redistribution that occurs in actual components when loaded in the creep regime. The reference approach to combining the two methodologies and the corresponding uncertainties and validation plans are presented. Results from recent key feature tests are discussed to illustrate the applicability of the EPP methodology and the behavior of materials at elevated temperature when undergoing stress and strain redistribution due to plasticity and creep.


1981 ◽  
Vol 103 (1) ◽  
pp. 111-115
Author(s):  
D. P. Updike

Design of connections of pipes and pressure vessels on the basis of a calculated maximum elastic stress often proves to be too conservative in the case of ductile materials. Elastic-plastic analysis by the finite element method proves to be too costly. This paper presents an alternative method which reduces the calculations to those of a rotationally symmetric shell subjected to axisymmetric loading. Using this approach approximate elastic-plastic deformations on the meridian passing through the crotch of a tee branch connection of cylindrical shells of equal diameter and thickness are determined. The method is limited to cases of the normal intersection of very thin shells of identical diameter, thickness, and material and to internal pressure loading. Numerical results for the intersection of two shells of R/t equal to 100 are given for an elastic-perfectly plastic material satisfying the von Mises yield condition.


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