Practical experience with full-scale structured sheet media (SSM) integrated fixed-film activated sludge (IFAS) systems for nitrification

2014 ◽  
Vol 71 (4) ◽  
pp. 545-552 ◽  
Author(s):  
Hua Li ◽  
Jia Zhu ◽  
James J Flamming ◽  
Jack O'Connell ◽  
Michael Shrader

Many wastewater treatment plants in the USA, which were originally designed as secondary treatment systems with no or partial nitrification requirements, are facing increased flows, loads, and more stringent ammonia discharge limits. Plant expansion is often not cost-effective due to either high construction costs or lack of land. Under these circumstances, integrated fixed-film activated sludge (IFAS) systems using both suspended growth and biofilms that grow attached to a fixed plastic structured sheet media are found to be a viable solution for solving the challenges. Multiple plants have been retrofitted with such IFAS systems in the past few years. The system has proven to be efficient and reliable in achieving not only consistent nitrification, but also enhanced bio-chemical oxygen demand removal and sludge settling characteristics. This paper presents long-term practical experiences with the IFAS system design, operation and maintenance, and performance for three full-scale plants with distinct processes; that is, a trickling filter/solids contact process, a conventional plug flow activated sludge process and an extended aeration process.

1988 ◽  
Vol 20 (4-5) ◽  
pp. 121-132 ◽  
Author(s):  
B. Chambers ◽  
G. L. Jones

Requirements to improve effluent quality and reduce operating costs at existing activated sludge plants in the UK have led to the development of an accurate mathematical model of the process which can be used for full-scale design. The WRc Activated Sludge Model has been developed over a number of years and is based on the concept of describing the kinetics of BOD removal by including a Monod term for growth and a Michaelis-Menten term for enzymatic activity. Since the first formulation of the model, further equations have been added which describe the use of oxygen and nitrate as electron acceptors for the conversion of BOD. The model equations can be used to predict the performance of most configurations of the activated sludge process by using the ‘tanks in series' concept to describe aeration tank mixing characteristics. Solutions to the equations are easily obtained by standard numerical integration techniques using a computer. The software has been written in such a way that the model can be used interactively by a plant designer. Results obtained using the mathematical model have been used to redesign several full-scale activated sludge plants in the UK. In some cases, it has been possible to reduce the energy costs for aeration by 40% whilst maintaining effluent quality by accurately matching the supply of oxygen to the spatially-varying oxygen demand in plug-flow aeration tanks. Bulking sludge problems have also been solved by the conversion of completely-mixed aeration tanks to plug-flow aeration tanks with complementary redesign of the aeration system.


2013 ◽  
Vol 69 (5) ◽  
pp. 915-922 ◽  
Author(s):  
F. Veuillet ◽  
S. Lacroix ◽  
A. Bausseron ◽  
E. Gonidec ◽  
J. Ochoa ◽  
...  

ANITA™Mox is a Veolia process using moving-bed biofilm reactor (MBBR) technology tested and validated in full-scale for energy- and cost-effective autotrophic N-removal from sidestream effluent using anammox (ANaerobic AMMonium OXidation) bacteria. In order to increase the ANITA™Mox process performances under different operating conditions (e.g. mainstream and sidestream application), substrate transport and accessibility inside the biofilm must be enhanced. In this work, (i) two laboratory scale biofilm ANITA™Mox reactors were operated using different configurations (IFAS – integrated fixed-film activated sludge – and MBBR) and (ii) the distribution of the anammox (AnAOB) and ammonia-oxidizing bacteria (AOB) in the suspended sludge and the biofilm was characterized using molecular tools (qPCR). This study showed that in IFAS configuration, the ANITA™Mox process achieved very high N-removal rate (up to 8 gN/m².d), which was three to four times higher than that achieved in the pure MBBR mode. The high concentration of suspended solids (mixed liquor suspended solids (MLSS)) in the bulk obtained within the IFAS mode induces a very efficient bacterial distribution between the AOB and AnAOB population. AnAOB activity mainly occurs in the biofilm (96% of total AnAOB in the reactor), whereas nitritation by AOB mostly takes place in the suspended phase (93% of total AOB). This spatial distribution observed in the IFAS reactor results from a natural selection due to more easily substrate accessibility for AOB in the bulk (NH4+, O2) creating higher nitrite concentration in the bulk liquid compare to pure MBBR mode. The efficient control of MLSS level in the IFAS reactor is a key parameter to enhance the nitrite production by AOB and increase the substrate availability in the AnAOB-enriched biofilm leading to higher N-removal rate. These promising results obtained at laboratory scale have been further confirmed in on-going full-scale IFAS ANITA™Mox trials opening new roads for the widespread application of a very compact and robust ANITA™Mox process for sidestream but also mainstream cost-effective N-removal.


2021 ◽  
Vol 11 (4) ◽  
pp. 1889 ◽  
Author(s):  
Agnieszka Micek ◽  
Krzysztof Jóźwiakowski ◽  
Michał Marzec ◽  
Agnieszka Listosz ◽  
Tadeusz Grabowski

The results of research on the efficiency and technological reliability of domestic wastewater purification in two household wastewater treatment plants (WWTPs) with activated sludge are presented in this paper. The studied facilities were located in the territory of the Roztocze National Park (Poland). The mean wastewater flow rate in the WWTPs was 1.0 and 1.6 m3/day. In 2017–2019, 20 series of analyses were done, and 40 wastewater samples were taken. On the basis of the received results, the efficiency of basic pollutant removal was determined. The technological reliability of the tested facilities was specified using the Weibull method. The average removal efficiencies for the biochemical oxygen demand in 5 days (BOD5) and chemical oxygen demand (COD) were 66–83% and 62–65%, respectively. Much lower effects were obtained for total suspended solids (TSS) and amounted to 17–48%, while the efficiency of total phosphorus (TP) and total nitrogen (TN) removal did not exceed 34%. The analyzed systems were characterized by the reliability of TSS, BOD5, and COD removal at the level of 76–96%. However, the reliability of TN and TP elimination was less than 5%. Thus, in the case of biogenic compounds, the analyzed systems did not guarantee that the quality of treated wastewater would meet the requirements of the Polish law during any period of operation. This disqualifies the discussed technological solution in terms of its wide application in protected areas and near lakes, where the requirements for nitrogen and phosphorus removal are high.


2012 ◽  
Vol 7 (1) ◽  
Author(s):  
S. S. Fatima ◽  
S. Jamal Khan

In this study, the performance of wastewater treatment plant located at sector I-9 Islamabad, Pakistan, was evaluated. This full scale domestic wastewater treatment plant is based on conventional activated sludge process. The parameters which were monitored regularly included total suspended solids (TSS), mixed liquor suspended solids (MLSS), mixed liquor volatile suspended solids (MLVSS), biological oxygen demand (BOD), and chemical oxygen demand (COD). It was found that the biological degradation efficiency of the plant was below the desired levels in terms of COD and BOD. Also the plant operators were not maintaining consistent sludge retention time (SRT). Abrupt discharge of MLSS through the Surplus Activated sludge (SAS) pump was the main reason for the low MLSS in the aeration tank and consequently low treatment performance. In this study the SRT was optimized based on desired MLSS concentration between 3,000–3,500 mg/L and required performance in terms of BOD, COD and TSS. This study revealed that SRT is a very important operational parameter and its knowledge and correct implementation by the plant operators should be mandatory.


2017 ◽  
Vol 77 (1) ◽  
pp. 70-78 ◽  
Author(s):  
Yanjun Mao ◽  
Xie Quan ◽  
Huimin Zhao ◽  
Yaobin Zhang ◽  
Shuo Chen ◽  
...  

Abstract The activated sludge (AS) process is widely applied in dyestuff wastewater treatment plants (WWTPs); however, the nitrogen removal efficiency is relatively low and the effluent does not meet the indirect discharge standards before being discharged into the industrial park's WWTP. Hence it is necessary to upgrade the WWTP with more advanced technologies. Moving bed biofilm processes with suspended carriers in an aerobic tank are promising methods due to enhanced nitrification and denitrification. Herein, a pilot-scale integrated free-floating biofilm and activated sludge (IFFAS) process was employed to investigate the feasibility of enhancing nitrogen removal efficiency at different hydraulic retention times (HRTs). The results showed that the effluent chemical oxygen demand (COD), ammonium nitrate (NH4+-N) and total nitrogen (TN) concentrations of the IFFAS process were significantly lower than those of the AS process, and could meet the indirect discharge standards. PCR-DGGE and FISH results indicated that more nitrifiers and denitrifiers co-existed in the IFFAS system, promoting simultaneous nitrification and denitrification. Based on the pilot results, the IFFAS process was used to upgrade the full-scale AS process, and the effluent COD, NH4+-N and TN of the IFFAS process were 91–291 mg/L, 10.6–28.7 mg/L and 18.9–48.6 mg/L, stably meeting the indirect discharge standards and demonstrating the advantages of IFFAS in dyestuff wastewater treatment.


2002 ◽  
Vol 46 (1-2) ◽  
pp. 525-528 ◽  
Author(s):  
K. Hladikova ◽  
I. Ruzickova ◽  
P. Klucova ◽  
J. Wanner

This paper examines how the physicochemical characteristics of the solids are related to foam formation and describes how the foaming potential of full-scale plants can be assessed. The relations among activated sludge and biological foam hydrophobicity, scum index, aeration tank cover and filamentous population are evaluated. Individual parameter comparison reveals the scumming intensity can be estimated only on the assumption that foams is already established. None of the above mentioned characteristics can be reliably used to predict the foaming episodes at wastewater treatment plants.


2019 ◽  
Vol 23 (1) ◽  
pp. 52-63 ◽  
Author(s):  
Elina Strade ◽  
Daina Kalnina

Abstract Pharmaceutical wastewater biological treatment plants are stressed with multi-component wastewater and unexpected variations in wastewater flow, composition and toxicity. To avoid operational problems and reduced wastewater treatment efficiency, accurate monitoring of influent toxicity on activated sludge microorganisms is essential. This paper outlines how to predict highly toxic streams, which should be avoided, using measurements of biochemical oxygen demand (BOD), if they are made in a wide range of initial concentration. The results indicated that wastewater containing multivalent Al3+ cations showed a strong toxic effect on activated sludge biocenosis irrespectively of dilutions, while toxicity of phenol and formaldehyde containing wastewater decreased considerably with increasing dilution. Activated sludge microorganisms were not sensitive to wastewater containing halogenated sodium salts (NaCl, NaF) and showed high treatment capacity of saline wastewater. Our findings confirm that combined indicators of contamination, such as chemical oxygen demand (COD), alone do not allow evaluating potential toxic influence of wastewater. Obtained results allow identifying key inhibitory substances in pharmaceutical wastewater and evaluating potential impact of new wastewater streams or increased loading on biological treatment system. Proposed method is sensitive and cost effective and has potential for practical implementation in multiproduct pharmaceutical wastewater biological treatment plants.


2020 ◽  
Vol 15 (2) ◽  
pp. 515-527
Author(s):  
L. Desa ◽  
P. Kängsepp ◽  
L. Quadri ◽  
G. Bellotti ◽  
K. Sørensen ◽  
...  

Abstract Many wastewater treatment plants (WWTP) in touristic areas struggle to achieve the effluent requirements due to seasonal variations in population. In alpine areas, the climate also determines a low wastewater temperature, which implies long sludge retention time (SRT) needed for the growth of nitrifying biomass in conventional activated sludge (CAS). Moreover, combined sewers generate high flow and dilution. The present study shows how the treatment efficiency of an existing CAS plant with tertiary treatment can be upgraded by adding a compact line in parallel, consisting of a Moving Bed Biofilm Reactor (MBBR)-coagulation-flocculation-disc filtration. This allows the treatment of influent variations in the MBBR and a constant flow supply to the activated sludge. The performance of the new 2-step process was comparable to that of the improved existing one. Regardless significant variations in flow (10,000–25,000 m3/d) and total suspended solids (TSS) (50–300 mg/L after primary treatment) the effluent quality fulfilled the discharge requirements. Based on yearly average effluent data, TSS were 11 mg/L, chemical oxygen demand (COD) 27 mg/L and total phosphorus (TP) 0.8 mg/L. After the upgrade, ammonium nitrogen (NH4-N) dropped from 4.9 mg/L to 1.3 mg/L and the chemical consumption for phosphorus removal was reduced.


2019 ◽  
Vol 5 (6) ◽  
pp. 1102-1112
Author(s):  
Chao Liu ◽  
Wenlong Liu ◽  
Lei Wu ◽  
Yongzhen Peng

The breakthrough of this study was the development of plug-flow integrated fixed-film activated sludge (IFAS) reactors operated with alternating anoxic/aerobic (A3) conditions for enhanced anammox processes.


2019 ◽  
Vol 79 (6) ◽  
pp. 1081-1091 ◽  
Author(s):  
V. F. Velho ◽  
G. Andreottola ◽  
P. Foladori ◽  
R. H. R. Costa

Abstract A full-scale anaerobic side-stream reactor (ASSR) for sludge reduction was monitored in terms of sludge production and compared with the previous conventional activated sludge configuration (CAS). A detailed solid mass balance was calculated on the whole full-scale plant to estimate the sludge reduction associated with the ASSR. The activity of the biomass, which undergoes alternation of aerobic and anaerobic conditions, was investigated by the respirometric test. The ASSR promoted a reduction of heterotrophic biomass activity and the substrate consumption rate in the activated sludge implemented with ASSR (AS + ASSR) was 36% smaller than in the CAS period. The solid mass balance indicated a sludge reduction of 28%. During the 270-day operation, the observed sludge yield passed from 0.438 kgTSS/kgCOD in the CAS to 0.315 in the AS + ASSR configuration. The solubilization of chemical oxygen demand (COD), NH4+-N and orthophosphate were verified under anaerobic conditions. The results suggest that the possible mechanisms of sludge reduction were the increase of the system sludge retention time (SRT) by ASSR addition, and the reduction in heterotrophic biomass activity added to the organic compounds' hydrolysis.


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