Pilot scale nanofiltration membrane separation for waste management in textile industry

2001 ◽  
Vol 43 (10) ◽  
pp. 233-240 ◽  
Author(s):  
I. Koyuncu ◽  
E. Kural ◽  
D. Topacik
Keyword(s):  
Membrane Fouling ◽  
Textile Industry ◽  
Membrane Separation ◽  
Transport Model ◽  
Pilot Scale ◽  
Operating Pressure ◽  
Nanofiltration Membrane ◽  
Permeate Flux ◽  
Feed Concentration ◽  
Mass Transport Model

This paper presents the pilot scale membrane separation studies on dyehouse effluents of textile industry. Nanofiltration (NF) membranes which have 2 m2 of surface area were evaluated for membrane fouling on permeate flux and their suitability in separating COD, color and conductivity in relation to operating pressure and feed concentration from textile industry dyehouse effluents. Successive batch runs demonstrated that any serious membrane fouling was not experienced for NF membrane tested in treating this type of wastewater. The permeate flux was found to increase significantly with operating pressure. Flux decreased with increasing recovery rate. The overall removal efficiencies of COD, color and conductivity were found as greater than 97%. COD was lower than 10 mg/l at 12 bar pressures. Permeate COD was also increased with increasing recovery and COD was 30 mg/l with recovery of 80%. Almost complete color removal was achieved with nanofiltration membrane. Color value was also decreased from 500 Pt-Co to 10 Pt-Co unit. This significant reduction in color and COD makes possible the recycle of the permeate in the dyehouse. Permeate conductivity was decreasing with increasing pressure and retention of conductivity increases with increasing pressures. This phenomenon is expected from the analysis of conductivity mass transport model. Economical analysis have been done and the total estimated cost will be 0.81 $/m3 based on 1000 m3/day of and this value is very economical for Istanbul City due to increasing industrial water supply tariffs.

scholarly journals The effects of operating parameters on spiramycin removal by nanofiltration membrane

2013 ◽  
Vol 68 (7) ◽  
pp. 1512-1519 ◽  
Author(s):  
Changwei Zhao ◽  
Weihong Fan ◽  
Tao Wang ◽  
Deyin Hou ◽  
Zhaokun Luan
Keyword(s):  
Operating Parameters ◽  
Operating Pressure ◽  
Nanofiltration Membrane ◽  
Flux Rate ◽  
Permeate Flux ◽  
Feed Concentration ◽  
Feed Temperature

Spiramycin removal from wastewater using four nanofiltration (NF) membranes (NF270, NF90, ESNA1-K1 and ESNA1-LF2-LD) was studied. The effects of operating pressure, feed temperature, feed concentration, cation and anion ions on the permeate flux rate and spiramycin rejection were investigated. The results show that increasing operating pressure resulted in the increase of both permeate flux and spiramycin rejection. The flux rate increased almost linearly with temperature, while the spiramycin rejection decreased. The permeate flux rate declined relatively with increasing feed concentration of spiramycin for NF270 and ESNA1-LF2-LD membranes compared with NF90 and ESNA1-K membranes. The presence of cations reduced spiramycin rejection, with the strength of influence for the NF270 NF membrane following the order Mg2+>Ca2+>K+. The presence of anions also resulted in decreased spiramycin rejection, the strength of the effect following the order NO3−>Cl−>SO42− for the NF270 membrane.

Removal of Amines from Wastewater Using Membrane Separation Processes

2014 ◽  
Vol 625 ◽  
pp. 639-643
Author(s):  
Ma Umaira Suhaddha Zainal Abidin ◽  
Hilmi Mukhtar ◽  
Maizatul Shima Shaharun
Keyword(s):  
Natural Gas ◽  
Flow Velocity ◽  
Membrane Separation ◽  
Cross Flow ◽  
Operating Pressure ◽  
Permeate Flux ◽  
Feed Concentration ◽  
Separation Processes ◽  
Increase With Increase ◽  
Cross Flow Velocity

Natural gas is one of the energy sources in the world. It consists of predominantly methane (CH4), ethane (C2H6), ethylene (C2H4), propane (C3H8) butane (C4H10), pentane (C5H12) and some impurities particularly hydrogen sulfide (H2S) and carbon dioxide (CO2) that need to be treated prior utilized. Amine solution such as diisopropanolamine (DIPA) is used to remove the CO2 and H2S in natural gas processing. However a small amount of amines losses in some unit operations causing amines discharged into the effluent wastewater. The objective of this study are to investigate the flux of water and permeate, and rejection of DIPA solution across reverse osmosis, nanofiltration and ultrafiltration membrane which known as AFC99, AFC40 and CA202 respectively. This paper studies the effect of cross-flow velocity on permeate flux and the effect of feed concentration on observed rejection of DIPA solution across AFC99, AFC40 and CA202 over the operating pressure. The results showed a significant role of cross-flow velocity on membrane performance from aspect flux obtained and phenomenon of concentration polarization that would increase the transport resistance of permeate flow. The highest flux can be achieved by high cross-flow velocity. While for rejection study, rejection of all membranes increase with increase of pressure yet decrease with concentration.

A Wall Film Model for Membrane Fouling

2018 ◽  
Author(s):  
Sina Jahangiri Mamouri ◽  
Volodymyr V. Tarabara ◽  
André Bénard
Keyword(s):  
Multiphase Flow ◽  
Membrane Fouling ◽  
Oil And Gas ◽  
Membrane Separation ◽  
Film Formation ◽  
Membrane Surface ◽  
Permeate Flux ◽  
Water Separation ◽  
Wall Film ◽  
Oil Water

Deoiling of produced or impaired waters associated with oil and gas production represents a significant challenge for many companies. Centrifugation, air flotation, and hydrocyclone separation are the current methods of oil removal from produced water [1], however the efficiency of these methods decreases dramatically for droplets smaller than approximately 15–20 μm. More effective separation of oil-water mixtures into water and oil phases has the potential to both decrease the environmental footprint of the oil and gas industry and improve human well-being in regions such as the Gulf of Mexico. New membrane separation processes and design of systems with advanced flow management offer tremendous potential for improving oil-water separation efficacy. However, fouling is a major challenge in membrane separation [2]. In this study, the behavior of oil droplets and their interaction with crossflow filtration (CFF) membranes (including membrane fouling) is studied using computational fluid dynamics (CFD) simulations. A model for film formation on a membrane surface is proposed for the first time to simulate film formation on membrane surfaces. The bulk multiphase flow is modeled using an Eulerian-Eulerian multiphase flow model. A wall film is developed from mass and momentum balances [3] and implemented to model droplet deposition and membrane surface blockage. The model is used to predict film formation and subsequent membrane fouling, and allow to estimate the actual permeate flux. The results are validated using available experimental data.

scholarly journals Stirred cell ultrafiltration of lignin from black liquor generated from South African kraft mills

2016 ◽  
Vol Volume 112 (Number 11/12) ◽  
Author(s):  
Paul Kekana ◽  
Bruce Sithole ◽  
Deresh Ramjugernath ◽  
◽  
◽  
...  
Keyword(s):  
South African ◽  
Black Liquor ◽  
Operating Pressure ◽  
Continuous Mode ◽  
Permeate Flux ◽  
Feed Concentration ◽  
Experimental Conditions ◽  
Stirring Rate ◽  
Stirred Cell ◽  
Batch Cell

Abstract Ultrafiltration of lignin from black liquor was carried out in a stirred batch cell using polyethersulfone membranes. Parameters such as operating pressure, feed concentration, stirring rate and membrane cut-off size were varied and their effects on lignin retention and permeate flux were investigated. The operating pressure, feed concentration and stirring rate were varied in the ranges 150–350 kPa, 3–9% and 200–400 rpm, respectively. The membranes used had cut-off sizes of 5 kDa, 10 kDa and 20 kDa. A one-factor-at-a-time experimental design approach was applied in this study. Retention of lignin increased with increases in operating pressure, feed concentration and stirring rate, but decreased with an increase in molecular cut-off size of the membrane. Permeate flux on the other hand increased with increases in pressure, stirring rate and molecular cut-off size of the membrane but decreased with an increase in feed concentration. The extraction of lignin from black liquor was successfully carried out and extraction efficiencies as high as 86% could be achieved depending on the experimental conditions. The study was concluded with the recommendation of conducting additional experiments using a pilot plant in a continuous mode.

scholarly journals Low- and High-Pressure Membrane Separation in the Production of Process Water for Coke Quenching

Membranes ◽  
2021 ◽  
Vol 11 (12) ◽  
pp. 937
Author(s):  
Anna Trusek ◽  
Maciej Wajsprych ◽  
Andrzej Noworyta
Keyword(s):  
High Pressure ◽  
Membrane Filtration ◽  
Membrane Separation ◽  
Coke Oven ◽  
Industrial Plant ◽  
Operating Pressure ◽  
Permeate Flux ◽  
Final Treatment ◽  
Stage System ◽  
Pressure Plant

Although the time for operating mines and coking plants in many countries is coming to an end due to climate change, we must still ensure that the pollution generated by this source of the economy is minimized. Despite the several stages of treatment of the coke-oven effluent, completed with nitrification and denitrification processes preceding final sedimentation, the stream obtained does not meet the requirements of water for coke quenching. That is why the stream after biodegradation and sedimentation was treated on membrane units to ensure water reusing in the coking plant. As the subjected stream contained both solid and dissolved pollutants, a two-stage system was proposed: low- and high-pressure membrane filtration. Industrial modules were tested on pilot units operating under industrial plant conditions. In the case of the ultrafiltration process, all the tested ultrafiltration modules fulfilled the primary task. All of them separated almost completely the turbidities present in the stream, which would have disturbed the operation of the high-pressure plant. Considering the decrease in permeate flux and the possibility of cleaning, a PCI membrane made of PVDF tubes with a diameter of 12.5 mm and pore size of 20 μm was selected. Regarding the high-pressure membrane filtration, the reverse osmosis membrane was significantly better in the removal efficiency of both organic and inorganic dissolved substances. An operating pressure of 3 MPa was chosen for the system. Hence, membrane processes, which are not used as stand-alone treatment units for coke-oven effluents, function well as a final treatment stage.

scholarly journals Hybrid System Coupling Moving Bed Bioreactor with UV/O3 Oxidation and Membrane Separation Units for Treatment of Industrial Laundry Wastewater

Materials ◽  
2020 ◽  
Vol 13 (11) ◽  
pp. 2648
Author(s):  
Sylwia Mozia ◽  
Magdalena Janus ◽  
Sławomira Bering ◽  
Krzysztof Tarnowski ◽  
Jacek Mazur ◽  
...  
Keyword(s):  
Membrane Fouling ◽  
Membrane Separation ◽  
Oxygen Demand ◽  
Membrane System ◽  
Permeate Flux ◽  
Moving Bed ◽  
System A ◽  
Water Recycle ◽  
Recycle And Reuse ◽  
System Coupling

This paper describes the investigations on the possibilities of treatment of wastewater generated in an industrial laundry with application of a combined biological-photooxidation- membrane system aimed at water recycle and reuse. The two treatment schemes were compared: 1) scheme A consisting of a treatment in a moving bed biological reactor (MBBR) followed by microfiltration (MF) and nanofiltration (NF), and 2) scheme B comprising MBBR followed by oxidation by photolysis enhanced with in situ generated O3 (UV/O3) after which MF and NF were applied. The removal efficiency in MBBR reached 95–97% for the biochemical oxygen demand; 90–93% for the chemical oxygen demand and 89–99% for an anionic and a nonionic surfactants. The application of UV/O3 system allowed to decrease the content of the total organic carbon by 68% after 36 h of operation with a mineralization rate of 0.36 mg/L·h. Due to UV/O3 pretreatment, a significant mitigation of membrane fouling in the case of both MF and NF processes was achieved. The MF permeate flux in the system B was over two times higher compared to that in the system A. Based on the obtained results it was concluded that the laundry wastewater pretreated in the MBBR-UV/O3-MF-NF system could be recycled to any stage of the laundry process.

A review on membrane applications and transport mechanisms in vacuum membrane distillation

2017 ◽  
Vol 34 (1) ◽  
Author(s):  
Rakesh Baghel ◽  
Sushant Upadhyaya ◽  
Kailash Singh ◽  
Satyendra P. Chaurasia ◽  
Akhilendra B. Gupta ◽  
...  
Keyword(s):  
Membrane Fouling ◽  
Membrane Separation ◽  
Critical Evaluation ◽  
Experimental Studies ◽  
Membrane Distillation ◽  
Permeate Flux ◽  
Separation Processes ◽  
Vacuum Membrane Distillation ◽  
Polarization Coefficient ◽  
The Impact

AbstractThe main aim of this article is to provide a state-of-the-art review of the experimental studies on vacuum membrane distillation (VMD) process. An introduction to the history of VMD is carried out along with the other membrane distillation configurations. Recent developments in process, characterization of membrane, module design, transport phenomena, and effect of operating parameters on permeate flux are discussed for VMD in detail. Several heat and mass transfer correlations obtained by various researchers for different VMD modules have been discussed. The impact of membrane fouling with its control in VMD is discussed in detail. In this paper, temperature polarization coefficient and concentration polarization coefficient are elaborated in detail. Integration of VMD with other membrane separation processes/industrial processes have been explained to improve the performance of the system and make it more energy efficient. A critical evaluation of the VMD literature is incorporated throughout this review.

Analysis of nanoporous membrane fouling relying on experimental observation and theoretical model for landfill leachate treatment

2015 ◽  
Vol 73 (1) ◽  
pp. 1-12 ◽  
Author(s):  
Mohsen Jahanshahi ◽  
Majid Peyravi ◽  
Nader Shafaei ◽  
Hatef Mirani
Keyword(s):  
Landfill Leachate ◽  
Membrane Fouling ◽  
Operating Conditions ◽  
Transmembrane Pressure ◽  
Operating Pressure ◽  
Feed Concentration ◽  
Leachate Treatment ◽  
Nanoporous Membrane ◽  
Flux Decline ◽  
Pore Blockage

This paper is focused on the fouling behaviour of the ultrafiltration membrane for landfill leachate treatment. Natural organic matter fouling is considered a critical factor controlling the membrane performance. In this regard, the polyethersulphone nanoporous membrane was fabricated by phase inversion. In order to investigate the effects of operating conditions on fouling, landfilled leachate treatment was done at different transmembrane pressure and feed concentration. At high concentration of landfill leachate, the effect of operating pressure can be negligible. The maximum amount of RFR was 0.961 for raw landfill leachate. Flux decline data were also obtained for the filtration of landfill leachate. The rates of flux decline drastically dropped to about 46–48% of the initial values in the first 30 minutes of the experiment at all the examined pressures. The data were also analyzed using a model in order to provide explanations for simultaneous pore blockage and cake formation. The model showed very good agreement with the data for all transmembrane pressures and feed concentrations. The initial fouling due to pore blockage is related to the feed concentration at constant pressure, so by diluting the feed concentration, the effect of pore blocking was increased.

scholarly journals Enhanced Removal of Organic Pollutants and Reactive Dye in Polyethersulfone Submerged Membrane Bioreactor (PES-SMBR) for Textile Wastewater

2021 ◽  
Vol 16 (1) ◽  
pp. 329-341
Author(s):  
Tukaram P. Chavan ◽  
Ganpat B. More ◽  
Sanjaykumar R. Thorat
Keyword(s):  
Membrane Fouling ◽  
Membrane Bioreactor ◽  
Textile Wastewater ◽  
Pilot Scale ◽  
Reactive Dye ◽  
Hollow Fibre ◽  
Flow Mode ◽  
Permeate Flux ◽  
Chemical Cleaning ◽  
Submerged Membrane Bioreactor

The present investigation was carried out to assess the operation of a pilot-scale submerged membrane bioreactor (SMBR) for the treatment of reactive dye and textile wastewater. The operation of SMBR model was conducted by using a polyethersulfone (PES) hollow fibre membrane with continuous flow mode at different HRTs at 8, 6 and 4 h, for 90 days. During the entire operation, the average permeate flux, TMP, F/M ratio and OLR was found to be 19 (L/m²/h), 2.6 (psi), 0.10 (g BOD/(g MLSS•d) and 0.89 (kg BOD/m³.d), respectively. The variations in the permeate flux, TMP, F/M ratio and OLR have not adversely effects on the operation of the SMBR model. Throughout the entire operation, despite the TP, TDS and conductivity, the high amount of COD (82%), BOD (86%), NO3-N (79%), TSS (98%), turbidity (97%) and colour (79%), removal was achieved. The permeate flux was declined by membrane fouling and it was recovered by chemical cleaning as well as regular backwashing during the entire operation. The results obtained from the study concluded that the hollow fibre ultrafiltration polyethersulfone (PES) membrane shows good performance while treating textile wastewater along with reactive dye solution.

scholarly journals In-Situ Ultrasound-Assisted Control of Polymeric Membrane Fouling

2021 ◽  
Author(s):  
Westphalen Dornelas Camara Heloisa
Keyword(s):  
Membrane Fouling ◽  
Membrane Filtration ◽  
Membrane Separation ◽  
Feed Solution ◽  
Solution Concentration ◽  
Polymeric Membrane ◽  
Permeate Flux ◽  
Latex Paint ◽  
Water And Wastewater Treatment ◽  
Maximum Increase

Membrane separation processes have been more widely applied to industrial activities, especially in water and wastewater treatment. However, there are still challenges associated to the use of membranes. Concentration polarization and fouling can cause significant permeate flux decay during the filtration process, hindering its efficiency and increasing cost. Among many strategies, the combination of membrane filtration with ultrasound (US) application has shown promising results in reducing membrane fouling. The main goal of this research was to identify the effect of US frequency, US power intensity and feed solution concentration on permeate flux during ultrafiltration of simulated latex paint effluent. Maximum increase in permeate flux of 19.7% was obtained by applying 20 kHz and 0.29 W.cm-2 to feed solution with 0.075 wt.% of solid concentration. The effect of feed flow rate was analyzed showing that an increase in feed flowrate is not beneficial to the fouling minimization process. Overall, the application of US improves permeate flux by reducing fouling of ultrafiltration polymeric membrane.

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