Design and Analysis of Rotor Assembly of Hammer Mill Machine

2021 ◽  
Author(s):  
Akash Santosh Pawar
Keyword(s):  
Hammer Mill ◽  
Rotor Assembly

scholarly journals Design and Analysis of Rotor Assembly of Hammer Mill Machine`

2021 ◽  
Vol 11 (2) ◽  
pp. 28-37
Author(s):  
Akash Santosh Pawar
Keyword(s):  
Theoretical Calculations ◽  
Learning Experience ◽  
Design Procedure ◽  
Hammer Mill ◽  
Design Procedures ◽  
Standard Design ◽  
Standard Values ◽  
Mathcad Software ◽  
Rotor Assembly ◽  
The Given

The project deals with the Manufacturing with Design and Analysis of Hammer Mill Machine and Rotor Assembly of Machine of Capacity of 200 Kg/hr. Which is due to providing the transmission power of 5 HP to the machine. In this project, the Hammer mill machine body structure, Angle Frame and foundation frame for machine is designed using Catia. Also each and every part or component is required for machine is designed. In the present work by using standard design procedures, Diameter of the rotor of shaft of machine has been designed. Theoretical calculations done by using PTC Mathcad software for new learning experience and ease. When the shaft of the rotor is rotated at the given speed (rpm i.e. 1728 rpm) and the load applied to the shaft it should not bend during rotation. When the shaft is rotated under free conditions deflections will be created due to critical speed of the shaft. After Designing process, some of required drawings are converted into Ansys supported format i.e. drawings are imported into Ansys for further analysis. Meshing of the shaft model was done and the loads, stresses that were applied for the shaft to be checked out that the design should be safe one. The design should be safe when the values obtained from the design procedure were compared with the standard values and result obtained from the analysis using Ansys. As per the designing, the required parts are fabricated such as side plates, bearing support, doors, hinge supports by using conventional methods like gas cutting, welding, drilling, shaft turning, slotting, milling, etc. and some hardware materials buy from stores which is used for further assembly process. At the final step all parts are assembled according as per requirements. At the end actual capacity of machine is calculated by using conventional method.

PARAMETER OPTIMIZATION AND EXPERIMENTAL RESEARCH ON THE HAMMER MILL 锤片式粉碎机参数优化与试验研究

2020 ◽  
pp. 341-350
Author(s):  
Di Wang ◽  
Changbin He ◽  
Haiqing Tian ◽  
Liu Fei ◽  
Zhang Tao ◽  
...  
Keyword(s):  
Moisture Content ◽  
Orthogonal Experiment ◽  
Electricity Consumption ◽  
Spindle Speed ◽  
Hammer Mill ◽  
Factors Affecting ◽  
Evaluation Indexes ◽  
Grain Moisture ◽  
Validation Experiment ◽  
Corn Grain

Low productivity and high electricity consumption are considered problems of the hammer mill, which is widely used in current feed production. In this paper, the mechanical properties of corn grain ground by a hammer mill were analysed, and the key factors affecting the performance of the hammer mill were determined. The single-factor experiment and three-factor, three-level quadratic regression orthogonal experiment were carried out with the spindle speed, corn grain moisture content and number of hammers as experimental factors and the productivity and electricity consumption per ton as evaluation indexes. The results showed that the order of influence on the productivity was spindle speed > corn grain moisture content > number of hammers and that the order of influence on the electricity consumption per ton was corn grain moisture content > spindle speed > number of hammers. The parameters were optimized based on the response surface method with the following results: the spindle speed was 4306 r/min, the corn grain moisture content was 10%, and the number of hammers was 24. The validation experiment was carried out with the optimal parameters’ combination. The productivity and electricity consumption per ton were 988.12 kg/h and 5.37 kW·h/t, respectively, which were consistent with the predicted results of the model.

scholarly journals Optimization Issues of a Hammer Mill Working Process Using Statistical Modelling

2021 ◽  
Vol 13 (2) ◽  
pp. 973
Author(s):  
Gigel Paraschiv ◽  
Georgiana Moiceanu ◽  
Gheorghe Voicu ◽  
Mihai Chitoiu ◽  
Petru Cardei ◽  
...  
Keyword(s):  
Energy Consumption ◽  
Optimization Problem ◽  
Specific Energy Consumption ◽  
Statistical Modelling ◽  
Hammer Mill ◽  
Objective Functions ◽  
Working Process ◽  
Rotor Spinning ◽  
Milled Material ◽  
Different Types

Our paper presents the hammer mill working process optimization problem destined for milling energetic biomass (MiscanthusGiganteus and Salix Viminalis). For the study, functional and constructive parameters of the hammer mill were taken into consideration in order to reduce the specific energy consumption. The energy consumption dependency on the mill rotor spinning frequency and on the sieve orifices in use, as well as on the material feeding flow, in correlation with the vegetal biomass milling degree was the focus of the analysis. For obtaining this the hammer mill was successively equipped with 4 different types of hammers that grind the energetic biomass, which had a certain humidity content and an initial degree of reduction ratio of the material. In order to start the optimization process of hammer mill working process, 12 parameters were defined. The objective functions which minimize hammer mill energy consumption and maximize the milled material percentage with a certain specific granulation were established. The results obtained can serve as the basis for choosing the optimal working, constructive, and functional parameters of hammer mills in this field, and for a better design of future hammer mills.

scholarly journals Influence of a bark-filler on the properties of PLA biocomposites

2021 ◽  
Vol 56 (15) ◽  
pp. 9196-9208
Author(s):  
Piotr Borysiuk ◽  
Piotr Boruszewski ◽  
Radosław Auriga ◽  
Leszek Danecki ◽  
Alicja Auriga ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Contact Angle ◽  
Poly Lactic Acid ◽  
Moisture Resistance ◽  
Hammer Mill ◽  
Total Surface Energy ◽  
Strength Parameters ◽  
Humidity Resistance ◽  
Plastic Composites ◽  
Two Stages

AbstractIn this study, wood plastic composites (WPC) made of poly(lactic acid) PLA and a bark-filler were manufactured. Two degrees of bark comminution (10–35 mesh and over 35 mesh) and varied content of bark (40, 50 and 60%) were investigated. The studied panels were compared with analogically manufactured HDPE boards. The manufacture of composites involved two stages: at first, WPC granules with the appropriate formulation were produced using the extruder (temperatures in individual extruder sections were 170–180 °C) and crushing using a hammer mill after cooling the extruded composite; secondly, the obtained granulate was used to produce boards with nominal dimensions of 300 × 300 × 2.5 mm3 by flat pressing in a mold, using a single daylight press at a temperature 200 °C. The study proved that comminuted bark can be applied as a filler in PLA composites. However, an increase in bark content decreased mechanical properties (MOR, MOE) and deteriorated humidity resistance (high TS and WA) of the panels. Along with the increase in bark content, an increase in the contact angle of the composite surfaces and a decrease in the total surface energy were noted. It was also found that PLA composites have higher strength parameters and lower moisture resistance compared to HDPE composites with the same bark content. Graphical abstract

scholarly journals Effects of processing, moisture, and storage length on the fermentation profile, particle size, and ruminal disappearance of reconstituted corn grain

2020 ◽  
Vol 98 (11) ◽  
Author(s):  
Ana L M Gomes ◽  
Antonio V I Bueno ◽  
Fernando A Jacovaci ◽  
Guilherme Donadel ◽  
Luiz F Ferraretto ◽  
...  
Keyword(s):  
Particle Size ◽  
Lactic Acid ◽  
Butyric Acid ◽  
Hammer Mill ◽  
Moisture Concentration ◽  
Fermentation Profile ◽  
And Storage ◽  
Ground Corn ◽  
Corn Grain

Abstract Our objective was to examine the effects of processing, moisture, and anaerobic storage length of reconstituted corn grain (RCG) on the fermentation profile, geometric mean particle size (GMPS), and ruminal dry matter disappearance (DMD). Dry corn kernels were ground (hammer mill, 5-mm screen) or rolled, then rehydrated to 30%, 35%, or 40% moisture, and stored for 0, 14, 30, 60, 90, 120, or 180 d in laboratory silos. Rolled corn had an increased GMPS compared with ground corn (2.24 and 1.13 mm, respectively, at ensiling). However, there was a trend for an interaction between processing and moisture concentration to affect particle size, with GMPS increasing with increased moisture concentration, especially in ground corn. Longer storage periods also slightly increased GMPS. Processing, moisture, and storage length interacted to affect the fermentation pattern (two- or three-way interactions). Overall, pH decreased, whereas lactic acid, acetic acid, ethanol, and NH3-N increased with storage length. RCG with 30% moisture had less lactic acid than corn with 35% and 40% moisture, indicating that fermentation might have been curtailed and also due to the clostridial fermentation that converts lactic acid to butyric acid. Ensiling reconstituted ground corn with 30% of moisture led to greater concentrations of ethanol and butyric acid, resulting in greater DM loss than grain rehydrated to 35% or 40% of moisture. Ammonia-N and in situ ruminal DMD were highest for reconstituted ground corn with 35% or 40% of moisture, mainly after 60 d of storage. Therefore, longer storage periods and greater moisture contents did not offset the negative effect of greater particle size on the in situ ruminal DMD of rolled RCG. Nonetheless, RCG should be ensiled with more than 30% moisture and stored for at least 2 mo to improve the ruminal DMD and reduce the formation of ethanol and butyric acid.

scholarly journals Utilization of Leather Waste Fibers in Polymer Matrix Composites Based on Acrylonitrile-Butadiene Rubber

Polymers ◽  
2020 ◽  
Vol 13 (1) ◽  
pp. 117
Author(s):  
Le Thuy Hang ◽  
Do Quoc Viet ◽  
Nguyen Pham Duy Linh ◽  
Vu Anh Doan ◽  
Hai-Linh Thi Dang ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Polymer Matrix Composites ◽  
Waste Product ◽  
Dynamic Mechanical Properties ◽  
Hammer Mill ◽  
Butadiene Rubber ◽  
Matrix Composites ◽  
Leather Industry ◽  
Tear Strength

In this study, we present the fabrication of nitrile butadiene rubber/waste leather fiber (NBR/WLF) composites with different weight percentages of WLF and NBR (0/100, 20/80, 30/70, 40/60, 50/50, 60/40 wt/wt). WLF was prepared by cutting the scrap leathers from the waste product of the Vietnamese leather industry. Subsequently, in order to make the short fibers, it was mixed by a hammer mill. The characteristics of WLF/NBR composites such as mechanical properties (tensile strength, tear strength, hardness), dynamic mechanical properties, toluene absorption, and morphology were carefully evaluated. As a result, the tensile strength and tear strength become larger with increasing WLF content from 0 to 50 wt% and they decrease when further increasing WLF content. The highest tensile strength of 12.5 MPa and tear strength of 72.47 N/mm were achieved with the WLF/NBR ratio of 50/50 wt%. Both hardness and resistance of the developed materials with toluene increased with increasing WLF content. The SEM results showed a good adhesion of NBR matrix and the WLF. The increasing of storage modulus (E’) in comparison with raw NBR showed good compatibility between WLF and NBR matrix. This research showed that the recycled material from waste leather and NBR was successfully prepared and has great potential for manufacturing products such as floor covering courts and playgrounds, etc.

Influence of particle size and microbial phytase supplementation on the performance, nutrient utilisation and digestive tract parameters of broiler starters

2009 ◽  
Vol 49 (8) ◽  
pp. 704 ◽  
Author(s):  
A. M. Amerah ◽  
V. Ravindran
Keyword(s):  
Particle Size ◽  
Weight Gain ◽  
Digestive Tract ◽  
Feed Intake ◽  
Coarse Particle ◽  
Hammer Mill ◽  
Particle Sizes ◽  
Broiler Performance ◽  
Nutrient Utilisation ◽  
Microbial Phytase

The aim of the present experiment was to examine the interaction between particle size and microbial phytase supplementation on the performance, nutrient utilisation and digestive tract development of broiler starters fed maize-based diets. The experimental design was a 2 × 2 factorial arrangement of treatments evaluating two maize particle sizes (medium and coarse) and two levels of phytase supplementation (without or with 500 phytase units/kg diet). The two particle sizes were achieved by grinding the whole maize in a hammer mill to pass through 3- and 7-mm screens, respectively. Broiler starter diets, based on maize and soybean meal, were formulated to meet recommended requirements for major nutrients, except phosphorus. Each of the four diets was fed ad libitum to six pens of eight male broilers each, from day 1 to day 21 post-hatching. Phytase supplementation increased (P < 0.001) the feed intake and weight gain, and lowered (P < 0.05) feed per gain in both medium and coarse particle size diets. Coarse grinding improved (P < 0.05) weight gain, but had no effect (P > 0.05) on feed intake and feed per gain. No interactions (P > 0.05) between phytase supplementation and particle size were observed for any of the performance parameters. Phytase supplementation increased (P < 0.001) ileal phosphorus digestibility and toe ash content of birds fed the medium particle size diet, but had no effect in those fed the coarse particle size diet. Apparent metabolisable energy and ileal digestibility of calcium and nitrogen were not influenced by particle size or phytase supplementation. The present findings suggest that the effectiveness of supplemental phytase on broiler performance is not influenced by the particle size of maize.

Analysis of Mistuned Blade Vibrations Based on Normally Distributed Blade Individual Natural Frequencies

2015 ◽  
Author(s):  
Felix Figaschewsky ◽  
Arnold Kühhorn
Keyword(s):  
Probability Distribution ◽  
Development Process ◽  
Structural Model ◽  
Natural Frequencies ◽  
Rotor Blades ◽  
Lumped Mass ◽  
Mass Model ◽  
Influence Coefficients ◽  
Random Mistuning ◽  
Rotor Assembly

With increasing demands for reliability of modern turbomachinery blades the quantification of uncertainty and its impact on the designed product has become an important part of the development process. This paper aims to contribute to an improved approximation of expected vibration amplitudes of a mistuned rotor assembly under certain assumptions on the probability distribution of the blade’s natural frequencies. A previously widely used lumped mass model is employed to represent the vibrational behavior of a cyclic symmetric structure. Aerodynamic coupling of the blades is considered based on the concept of influence coefficients leading to individual damping of the traveling wave modes. The natural frequencies of individual rotor blades are assumed to be normal distributed and the required variance could be estimated due to experiences with the applied manufacturing process. Under these conditions it is possible to derive the probability distribution of the off-diagonal terms in the mistuned equations of motions, that are responsible for the coupling of different circumferential modes. Knowing these distributions recent limits on the maximum attainable mistuned vibration amplitude are improved. The improvement is achieved due to the fact, that the maximum amplification depends on the mistuning strength. This improved limit can be used in the development process, as it could partly replace probabilistic studies with surrogate models of reduced order. The obtained results are verified with numerical simulations of the underlying structural model with random mistuning patterns based on a normal distribution of individual blade frequencies.

KINERJA TEORITIS, KINERJA AKTUAL DAN EFESENSI MESIN HUMMER MILL PADA PENGGILINGAN TONGKOL JAGUNG

2020 ◽  
Vol 13 (2) ◽  
Author(s):  
Muhammad Fadhlirrahman Latief ◽  
Jasmal A Syamsu ◽  
. Jamila ◽  
Jamilah Jamilah
Keyword(s):  
Hammer Mill ◽  
Total Unit

Hammer mill merupakan teknologi penggilingan bahan pakan yang bekerja dengan prinsip tumbukan. Kinerja mesin mempengaruhi dari efesiensi penggilingan. Penelitian ini bertujuan untuk mengetahui kinerja teoritis (KT), Kinerja Aktual (KA), dan efesiensi mesin hammer mill pada penggilingan tongkol jagung. Penelitian menggunakan rancangan acak lengkap (RAL) dengan 4 perlakuan dan 3 ulangan sebagai berikut  P1 (berat tongkol jagung 1 kg), P2 (berat tongkol jagung 2 kg, P3 (berat tongkol jagung 3 kg), dan P4 (berat tongkol jagung 4 kg). Total unit perlakuan yaitu 12 unit percobaan. Parameter yang diukur yaitu KT (kg/menit), KA (kg/menit), efesiensi mesin (%). Hasil penelitian menunjukkan bahwa P4 memiliki perbedaan yang nyata  (P<0,05) dengan nilai KA  0,82 ±  0,07 kg/menit dan 76 ± 0,08 kg/menit. P2 paling efesien dalam proses penggilingan dengan nilai efesiensi 99%.Kata kunci: efesiensi, hammer mill, kinerja mesin, tongkol jagung.

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