Visualization of Flow Control Devices (VGJs) for Low Pressure Turbine Separation Control Using Stero PIV

2004 ◽  
Author(s):  
Jeffrey P. Bons
Author(s):  
Ralph J. Volino ◽  
Olga Kartuzova ◽  
Mounir B. Ibrahim

Boundary layer separation control has been studied using vortex generator jets (VGJs) on a very high lift, low-pressure turbine airfoil. Experiments were done under low freestream turbulence conditions on a linear cascade in a low speed wind tunnel. Pressure surveys on the airfoil surface and downstream total pressure loss surveys were documented. Cases were considered at Reynolds numbers (based on the suction surface length and the nominal exit velocity from the cascade) of 25,000, 50,000 and 100,000. Jet pulsing frequency, duty cycle, and blowing ratio were all varied. In all cases without flow control, the boundary layer separated and did not reattach. With the VGJs, separation control was possible even at the lowest Reynolds number. Pulsed VGJs were more effective than steady jets. At sufficiently high pulsing frequencies, separation control was possible even with low jet velocities and low duty cycles. At lower frequencies, higher jet velocity was required, particularly at low Reynolds numbers. Effective separation control resulted in an increase in lift of up to 20% and a reduction in total pressure losses of up to 70%. Simulations of the flow using an unsteady RANS code with the four equation Transition-sst model produced good agreement with experiments in cases without flow control, correctly predicting separation, transition and reattachment. In cases with VGJs, however, the CFD did not predict the reattachment observed in the experiments.


2011 ◽  
Vol 134 (3) ◽  
Author(s):  
Jeffrey P. Bons ◽  
Jon Pluim ◽  
Kyle Gompertz ◽  
Matthew Bloxham ◽  
John P. Clark

The synchronous application of flow control in the presence of unsteady wakes was studied on a highly loaded low pressure turbine blade. At low Reynolds numbers, the blade exhibits a nonreattaching separation bubble under steady flow conditions without upstream wakes. Unsteady wakes from an upstream vane row are simulated with a moving row of bars. The separation zone is modified substantially by the presence of unsteady wakes, producing a smaller separation zone and reducing the area-averaged wake total pressure loss by more than 50%. The wake disturbance accelerates transition in the separated shear layer but stops short of reattaching the flow. Rather, a new time-averaged equilibrium location is established for the separated shear layer. The focus of this study was the application of pulsed flow control using two spanwise rows of discrete vortex generator jets. The jets were located at 59% Cx, approximately the peak cp location, and at 72% Cx. The most effective separation control was achieved at the upstream location. The wake total pressure loss decreased 60% from the wake-only level and the cp distribution fully recovered its high Reynolds number shape. The jet disturbance dominates the dynamics of the separated shear layer, with the wake disturbance assuming a secondary role only. When the pulsed jet actuation was initiated at the downstream location, synchronizing the jet to actuate between wake events was key to producing the most effective separation control. Evidence suggests that flow control using vortex generator jets (VGJs) will be effective in the highly unsteady low pressure turbine environment of an operating gas turbine, provided the VGJ location and amplitude are adapted for the specific blade profile.


2020 ◽  
Vol 22 (3) ◽  
pp. 619-627
Author(s):  
Luca Fenini ◽  
Stefano Malavasi

Abstract Fluid-dynamic noise emissions produced by flow-control devices inside ducts are a concerning issue for valve manufacturers and pipeline management. This work proposes a modified formulation of Acoustic Perturbation Equations (APE) that is applicable to industrial frameworks where the interest is addressed to noise prediction according to international standards. This formulation is derived from a literature APE system removing two terms allowing for a computational time reduction of about 20%. The physical contribution of the removed terms is discussed according to the literature. The modified APE are applied to the prediction of the noise emitted by an orifice. The reliability of the new APE system is evaluated by comparing the Sound Pressure Level (SPL) and the acoustic pressure with the ones returned by LES and literature APE. The new formulation agrees with the other methods far from the orifice: moving over nine diameters downstream of the trailing edge, the SPL is in accordance with the other models. Since international standards characterize control devices with the noise measured 1 m downstream of them, the modified APE formulation provides reliable and faster noise prediction for those devices with outlet diameter, d, such that 9d < 1 m.


Author(s):  
Mohd. S. Aris ◽  
Ieuan Owen ◽  
Chris. J. Sutcliffe

This paper is concerned with convective heat transfer enhancement of heated surfaces through the use of vortex generators and flow control devices. A preliminary proof-of-concept investigation has been carried out into the use of active vortex generators and flow control elements, both manufactured from Shape Memory Alloys (SMAs) which are activated at set temperatures. The vortex generators change their shape to intrude further into the flow at high temperature to enhance heat transfer, while they maintain a low profile at low temperatures to minimise flow pressure losses. One set of vortex generators was made from pre-alloyed powders of SMA material in an advanced rapid prototyping process known as Selective Laser Melting (SLM). Another set of devices was also made from commercially available flat annealed thin SMA sheets for comparison purposes. The flow control elements are devices that preferentially guide the flow to heated parts of a surface, again using temperature-activated SMAs. Promising results were obtained for both the vortex generator and flow control device when their temperatures were varied from 20° to 85°C. The vortex generators responded by increasing their angle of attack from 20° to 35° while the wavy flow control elements straightened out at higher temperatures. As the designs were two-way trained, they regain their initial position and shape at a lower temperature. The surface temperature of the heated plate on which the active devices were positioned reduced between 8 to 51%, indicating heat transfer enhancement due to the generated vortices and changes in air flow rates.


2021 ◽  
Author(s):  
Mazda Irani ◽  
Nasser Sabet ◽  
Farzad Bashtani ◽  
Kousha Gohari

Summary Although the steam assisted gravity drainage (SAGD) process is still the preferred thermal-recovery process method for Athabascan deposits in Alberta, Canada, the interest in solvent-based techniques is growing due to reduce greenhouse-gas (GHG) emissions and water treatment concerns. In SAGD process, the thermodynamic trapping or subcool trapping is quite efficient due to strongly dependency of bitumen viscosity to temperature. As Irani (2018) discussed subcool trapping for solvent applications such NsolvTM recovery process is inefficient due to week dependency of solvent viscosity to temperature. Other factor that effects the efficiency of the thermodynamic trapping is that the pure solvent injection recovery processes are operated at low pressure and it is not large temperature window for operators to apply large subcools. Such challenges make the pure solvent injection recovery processes a perfect case for deployment of Flow-Control-Devices (FCDs). FCDs have demonstrated significant potential for improving recovery in SAGD production wells. FCD experience in SAGD has been primarily positive and most producers performed better with FCDs. Application of FCDs are even more important in pure-solvent injection recovery processes due to large amount of solvent in the liquid pool and also low latent heat of solvent in comparison of water. With FCDs, the draw-down pressure is typically higher, resulting in flashing near the well bore, which is largely correlated to latent heat of the main fluid in the liquid pool. The flashing creates either steam or vapour breakthrough that causes the reduction in the relative permeability of the liquid phase. Such mobility reduction creates new equilibrium that stabilizes at lower rates. Such new equilibrium analysis is conducted by forcing a new temperature gradient to the model. Such condition creates an environment that leads into extensive solvent-breakthrough called solvent-coning in this study. The main output of such analysis is the produced solvent gas-fraction produced at the sand-face. The gas-fraction is an important input for the flow control devices (FCDs) especially at subcools close to the zero, as it controls its behavior. EoS model is also created and simplified to be possible to used in defining different equilibrium conditions. This type of analysis can help the operators evaluate the effectiveness of different type of FCDs, whether they are primarily momentum- or friction-style devices for application of the pure solvent injection recovery processes. This study is the first of its kind that couple the EoS and Darcy flow in the liquid pool. The model includes all the factors into a liquid-relative-permeability, and limitation of the liquid flow into producer is modeled by Darcy flow and reduction of such relative-permeability.


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