Failure Modes of a Unidirectional Ultra-High-Modulus Carbon-Fiber/Carbon-Matrix Composite

Author(s):  
R. J. Zaldivar ◽  
G. S. Rellick ◽  
J-M. Yang
2019 ◽  
Vol 9 (6) ◽  
pp. 648-652
Author(s):  
Xu Zhang ◽  
Xueping Gan ◽  
Yichun Liu ◽  
Ming Xie ◽  
Jianhong Yi

Fe–Ni alloys with low thermal expansion coefficients were deposited on carbon fiber reinforced carbon matrix composite (C/C composite) as metallization coatings via ultrasound-assisted electrodeposition. The interface was compact at the micrometer scale, and the micro-cracks and pores on the composite surface were fully filled with the deposited alloy. The interface shear strength reached 16.24 MPa, which was a significant improvement in comparison with that of the conventional electrodeposition. These results may have been due to the residual stress reduction, the joining area increasement, and the pinning effect enhancement.


Author(s):  
Fei Lu ◽  
Jian Liu

This paper presents a numerical method for simulating progressive wear of the carbon-fiber-reinforced carbon matrix composite used in rotary gas seals due to high experimental cost. In this study, the carbon-fiber-reinforced carbon matrix composite wear rates are experimentally measured, and a formula for the carbon-fiber-reinforced carbon matrix composite wear rates and material design parameters (orientation angles and densities) and operating parameters (load and velocities) is fitted as an input to the wear simulation. A finite element incremental wear simulation procedure for the pin-on-disk wear problem is presented by calculating the local nodal wear rate and wear direction and by introducing the Arbitrary Lagrangian Eulerian adaptive meshing method. In the procedure, the relation between the anisotropy of carbon-fiber-reinforced carbon matrix composite and the varied orientation angle is considered. Results show that the calculated wear volume agrees well with the experimental data. And then the numerical methodology is utilized to investigate the effects of time, orientation angle and operating conditions on the disk wear. The developed numerical methodology could be applied to other sliding wear problems in engineering machinery.


2021 ◽  
Vol 28 (1) ◽  
pp. 139-152
Author(s):  
Teng Huang ◽  
Dongdong Zhang ◽  
Yaxin Huang ◽  
Chengfei Fan ◽  
Yuan Lin ◽  
...  

Abstract In this study, the flexural bearing capacity and failure mechanism of carbon fiber-reinforced aluminum laminate (CARALL) beams with a double-channel cross-section and a 3/2 laminated configuration were experimentally and numerically studied. Two types of specimens using different carbon fiber layup configurations ([0°/90°/0°]3 and [45°/0°/−45°]3) were fabricated using the pressure molding thermal curing forming process. The double-channel CARALL beams were subjected to static three-point bending tests to determine their failure behaviors in terms of ultimate bearing capacity and failure modes. Owing to the shortcomings of the two-dimensional Hashin failure criterion, the user-defined FORTRAN subroutine VUMAT suitable for the ABAQUS/Explicit solver and an analysis algorithm were established to obtain a progressive damage prediction of the CFRP layer using the three-dimensional Hashin failure criterion. Various failure behaviors and mechanisms of the CARALL beams were numerically analyzed. The results indicated that the numerical simulation was consistent with the experimental results for the ultimate bearing capacity and final failure modes, and the failure process of the double-channel CARALL beams could be revealed. The ultimate failure modes of both types of double-channel CARALL beams were local buckling deformation at the intersection of the upper flange and web near the concentrated loading position, which was mainly caused by the delamination failure among different unidirectional plates, tension and compression failure of the matrix, and shear failure of the fiber layers. The ability of each fiber layer to resist damage decreased in the order of 90° fiber layer > 0° fiber layer > 45° fiber layer. Thus, it is suggested that 90°, 0°, and 45° fiber layers should be stacked for double-channel CARALL beams.


Polymers ◽  
2021 ◽  
Vol 13 (16) ◽  
pp. 2599
Author(s):  
Boyao Wang ◽  
Bin He ◽  
Zhanwen Wang ◽  
Shengli Qi ◽  
Daijun Zhang ◽  
...  

A series of hybrid fiber-reinforced composites were prepared with polyimide fiber and carbon fiber as the reinforcement and epoxy resin as the matrix. The influence of stacking sequence on the Charpy impact and flexural properties of the composites as well as the failure modes were studied. The results showed that hybrid fiber-reinforced composites yielded nearly 50% increment in Charpy impact strength compared with the ones reinforced by carbon fiber. The flexural performance was significantly improved compared with those reinforced solely by polyimide fibers and was greatly affected by the stacking sequence. The specimens with compressive sides distributed with carbon fiber possessed higher flexural strength, while those holding a sandwich-like structure with carbon fiber filling between the outer layers displayed a higher flexural modulus.


Sign in / Sign up

Export Citation Format

Share Document