Analysis of Bolted and Bonded Composite

1992 ◽  
Author(s):  
Seng C. Tan
Keyword(s):  
Bonded Composite

scholarly journals A General Temperature-Dependent Stress–Strain Constitutive Model for Polymer-Bonded Composite Materials

Polymers ◽  
2021 ◽  
Vol 13 (9) ◽  
pp. 1393
Author(s):  
Xiaochang Duan ◽  
Hongwei Yuan ◽  
Wei Tang ◽  
Jingjing He ◽  
Xuefei Guan
Keyword(s):  
Composite Materials ◽  
Constitutive Model ◽  
Model Parameters ◽  
Temperature Dependent ◽  
Stress Strain ◽  
Proposed Model ◽  
Single Temperature ◽  
Testing Data ◽  
Bonded Composite ◽  
Tension And Compression

This study develops a general temperature-dependent stress–strain constitutive model for polymer-bonded composite materials, allowing for the prediction of deformation behaviors under tension and compression in the testing temperature range. Laboratory testing of the material specimens in uniaxial tension and compression at multiple temperatures ranging from −40 ∘C to 75 ∘C is performed. The testing data reveal that the stress–strain response can be divided into two general regimes, namely, a short elastic part followed by the plastic part; therefore, the Ramberg–Osgood relationship is proposed to build the stress–strain constitutive model at a single temperature. By correlating the model parameters with the corresponding temperature using a response surface, a general temperature-dependent stress–strain constitutive model is established. The effectiveness and accuracy of the proposed model are validated using several independent sets of testing data and third-party data. The performance of the proposed model is compared with an existing reference model. The validation and comparison results show that the proposed model has a lower number of parameters and yields smaller relative errors. The proposed constitutive model is further implemented as a user material routine in a finite element package. A simple structural example using the developed user material is presented and its accuracy is verified.

scholarly journals Defects and uncertainties of adhesively bonded composite joints

2021 ◽  
Vol 3 (9) ◽  
Author(s):  
Sadik Omairey ◽  
Nithin Jayasree ◽  
Mihalis Kazilas
Keyword(s):  
Composite Materials ◽  
Composite Structures ◽  
Production Efficiency ◽  
Adhesive Bonding ◽  
Detection Methods ◽  
Bonded Joints ◽  
Adhesively Bonded ◽  
Adhesively Bonded Joints ◽  
Wide Range ◽  
Bonded Composite

AbstractThe increasing use of fibre reinforced polymer composite materials in a wide range of applications increases the use of similar and dissimilar joints. Traditional joining methods such as welding, mechanical fastening and riveting are challenging in composites due to their material properties, heterogeneous nature, and layup configuration. Adhesive bonding allows flexibility in materials selection and offers improved production efficiency from product design and manufacture to final assembly, enabling cost reduction. However, the performance of adhesively bonded composite structures cannot be fully verified by inspection and testing due to the unforeseen nature of defects and manufacturing uncertainties presented in this joining method. These uncertainties can manifest as kissing bonds, porosity and voids in the adhesive. As a result, the use of adhesively bonded joints is often constrained by conservative certification requirements, limiting the potential of composite materials in weight reduction, cost-saving, and performance. There is a need to identify these uncertainties and understand their effect when designing these adhesively bonded joints. This article aims to report and categorise these uncertainties, offering the reader a reliable and inclusive source to conduct further research, such as the development of probabilistic reliability-based design optimisation, sensitivity analysis, defect detection methods and process development.

scholarly journals Roll Bonding of Al-Based Composite Reinforced with C10 Steel Expanded Mesh Inlay

Metals ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 1044
Author(s):  
Yaroslav Frolov ◽  
Maxim Nosko ◽  
Andrii Samsonenko ◽  
Oleksandr Bobukh ◽  
Oleg Remez
Keyword(s):  
Impact Energy ◽  
High Efficiency ◽  
Shape Change ◽  
Experimental Investigations ◽  
Aluminum Composite ◽  
Rolling Mills ◽  
Roll Bonding ◽  
Finite Element Software ◽  
Steel Mesh ◽  
Bonded Composite

The most complex issue related to the design of high efficiency composite materials is the behavior of the reinforcing component during the bonding process. This study presents numerical and experimental investigations of the shape change in the reinforcing inlay in an aluminum-steel mesh-aluminum composite during roll-bonding. A flat composite material consisting of two outer strips of an EN AW 1050 alloy and an inlay of expanded C10 steel mesh was obtained via hot roll bonding with nominal rolling reductions of 20%, 30%, 40% and 50% at a temperature of 500 °C. The experimental procedure was carried out using two separate rolling mills with diameters equal to 135 and 200 mm, respectively. A computer simulation of the roll bonding was performed using the finite element software QForm 9.0.10 by Micas Simulations Limited, Oxford, UK. The distortion of the mesh evaluated via the change in angle between its strands was described using computer tomography scanning. The dependence of the absorbed impact energy of the roll bonded composite on the parameters of the deformation zone was found. The results of the numerical simulation of the steel mesh shape change during roll bonding concur with the data from micro-CT scans of the composites. The diameter of rolls applied during the roll bonding, along with rolling reduction and temperature, have an influence on the resulting mechanical properties, i.e., the absorbed bending energy. Generally, the composites with reinforcement exhibit up to 20% higher impact energy in comparison with the non-reinforced composites.

Development of smart bonded composite patch repair solution

2020 ◽  
Author(s):  
Florian Lambinet ◽  
Zahra Sharif Khodaei
Keyword(s):  
Patch Repair ◽  
Composite Patch ◽  
Bonded Composite

scholarly journals A Phenomenological Primary–Secondary–Tertiary Creep Model for Polymer-Bonded Composite Materials

Polymers ◽  
2021 ◽  
Vol 13 (14) ◽  
pp. 2353
Author(s):  
Xiaochang Duan ◽  
Hongwei Yuan ◽  
Wei Tang ◽  
Jingjing He ◽  
Xuefei Guan
Keyword(s):  
Composite Materials ◽  
Creep Behavior ◽  
Reference Model ◽  
Creep Model ◽  
Creep Process ◽  
Validation Dataset ◽  
Testing Conditions ◽  
Proposed Model ◽  
Testing Data ◽  
Bonded Composite

This study develops a unified phenomenological creep model for polymer-bonded composite materials, allowing for predicting the creep behavior in the three creep stages, namely the primary, the secondary, and the tertiary stages under sustained compressive stresses. Creep testing is performed using material specimens under several conditions with a temperature range of 20 °C–50 °C and a compressive stress range of 15 MPa–25 MPa. The testing data reveal that the strain rate–time response exhibits the transient, steady, and unstable stages under each of the testing conditions. A rational function-based creep rate equation is proposed to describe the full creep behavior under each of the testing conditions. By further correlating the resulting model parameters with temperature and stress and developing a Larson–Miller parameter-based rupture time prediction model, a unified phenomenological model is established. An independent validation dataset and third-party testing data are used to verify the effectiveness and accuracy of the proposed model. The performance of the proposed model is compared with that of an existing reference model. The verification and comparison results show that the model can describe all the three stages of the creep process, and the proposed model outperforms the reference model by yielding 28.5% smaller root mean squared errors on average.

Stress Intensity Factor for Repaired Circumferential Cracks in Pipe With Bonded Composite Wrap

2014 ◽  
Vol 136 (4) ◽  
Author(s):  
F. Benyahia ◽  
A. Albedah ◽  
B. Bachir Bouiadjra
Keyword(s):  
Stress Intensity Factor ◽  
Stress Intensity ◽  
Intensity Factor ◽  
Fracture Criterion ◽  
Three Dimensional ◽  
Element Analysis ◽  
Composite Systems ◽  
Bonded Composite ◽  
Dimensional Finite Element ◽  
Three Dimensional Finite Element

The use of composite systems as a repair methodology in the pipeline industry has grown in recent years. In this study, the analysis of the behavior of circumferential through cracks in repaired pipe with bonded composite wrap subjected to internal pressure is performed using three-dimensional finite element analysis. The fracture criterion used in the analysis is the stress intensity factor (SIF). The obtained results show that the bonded composite repair reduces significantly the stress intensity factor at the tip of repaired cracks in the steel pipe, which can improve the residual lifespan of the pipe.

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