Application of Finite Element Methods with Cyclic Elasto-Plastic Strain Analysis to Low Cycle Fatigue Analysis of Engine Components,

1986 ◽  
Author(s):  
N. S. Swansson
Materials ◽  
2019 ◽  
Vol 12 (23) ◽  
pp. 4014 ◽  
Author(s):  
Qin Tian ◽  
Hanqing Zhuge ◽  
Xu Xie

Based on the continuum damage mechanics model (CDM) for monotonic tension, a new CDM for ultra-low-cycle fatigue (ULCF) is put forward to predict ULCF damage of steel and its weld joint under strong earthquakes. The base metal, heat-affected zone and weld metal of Q345qC steel were considered as research objects, and the uniaxial plastic strain threshold of the CDM model was calibrated via tensile testing combined with finite element analysis of notched round bar specimens. ULCF tests of the base metal and weld specimens were carried out to analyse their fatigue life, fracture life and post-fracture path. Based on the calibrated uniaxial plastic strain threshold, the finite element models of base metal and weld specimens suitable for CDM model were established by ABAQUS. The calibration results of material parameters show that the weld metal has the lowest plastic strain threshold and the largest dispersion coefficient at the plastic strain threshold. Prediction results under cyclic loading with a large strain were compared with experimental values, and results showed that the predicted crack initiation and fracture lives of the base metal and weld specimens are lower than their corresponding experimental values. The predicted errors of crack initiation life and fracture life decrease with increasing strain level. The development law of the damage variable reveals exponential growth combined with a stepped pattern. The CDM model can also accurately predict the number of cycles to initial damage. Taking the results together, the CDM of the ULCF of the base metal and weld specimens could successfully predict post-fracture paths.


Author(s):  
Zhong Zhang ◽  
Xijia Wu

Abstract A general fatigue life equation is derived by modifying the Tanaka-Mura-Wu dislocation pile-up model for variable strain-amplitude fatigue processes, where the fatigue crack nucleation life is expressed in terms of the root mean square of plastic strain range. Low-cycle fatigue tests were conducted on an austenitic stainless steel. at 400°C and 600°C, the material exhibits continuously cyclic-hardening behaviour. The root mean square of plastic strain ranges is evaluated from the experimental data for each test condition at strain rates ranging from 0.0002/s to 0.02/s. The variable-amplitude Tanaka-Mura-Wu model is found to be in good agreement with the LCF data, which effectively proves Miner’s rule on the stored plastic strain energy basis.


Author(s):  
Iva´n C. Ca´bulo-Pe´rez ◽  
Juan P. Casas-Rodri´guez

The objective of this research is to study the damage behavior of bulk adhesive and single lap joint (SLJ) specimens during low cycle fatigue (LCF). Fatigue tests under constant stress amplitude were done and strain response was measured through cycles to failure using the bulk adhesive and SLJ data. A non linear damage model was used to fit experimental results. Identification of the damage parameters for bulk adhesive was obtained from the damage against accumulated plastic strain plot. It is shown that the plastic strain can be obtained from the constant stress test if the instantaneous elastic modulus, i.e. modulus affected by damage, is evaluated for each cycle. On the other hand, damage in SLJ was seen mainly in the adhesive for itself — no substrate failure — this fact is used to propose that fatigue response in the joint is due to continuum damage accumulation in the adhesive as the number of cycles increases. Damage behavior under compressive loads was not taken into account but good correlation of numerical and experimental data was obtained. It was found that damage evolution behaves in a non linear manner as the plastic deformation grows for each cycle: on fatigue onset an accelerated damage grow is observed, then a proportional evolution, and finally a rapid failure occurs; this characteristics were seen in both the SLJ and bulk adhesive specimen. So far, this research takes the damage model found in a standard adhesive specimen and assumes it is accurate enough to represent the damage behavior of the SLJ configuration.


Author(s):  
Masaki Shiratori ◽  
Yoji Ochi ◽  
Izumi Nakamura ◽  
Akihito Otani

A series of finite element analyses has been carried out in order to investigate the failure behaviors of degraded bent pipes with local thinning against seismic loading. The sensitivity of such parameters as the residual thickness, locations and width of the local thinning to the failure modes such as ovaling and local buckling and to the low cycle fatigue damage has been studied. It has been found that this approach is useful to make a reasonable experimental plan, which has to be carried out under the condition of limited cost and limited period.


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