Maritime Patrol Aircraft Engine Study P&WA Derivative Engines. Volume II. Performance Data.

1979 ◽  
Author(s):  
Richard C. Newell ◽  
Paul W. Herrick
Author(s):  
D. G. Zimmerman ◽  
W. H. Kern

At the 1962 ASME meeting in Houston, Allison submitted a paper describing the possibilities of industrializing the T56 aircraft engine. Since that time, Allison has modified the engine for gas burning and is operating one as a prime mover for a 2000-kw generator at the Indianapolis Plant. In addition, two additional units are to be installed in the gas-transmisson field driving centrifugal gas compressors. This paper gives a description of the units and a status report on the installation and operation. Photographs of the installation and performance data, as necessary to complete the report, are included.


Author(s):  
Stefan Spieler ◽  
Stephan Staudacher ◽  
Roland Fiola ◽  
Peter Sahm ◽  
Matthias Weißschuh

The change of performance parameters over time due to engine deterioration and production scatter plays an important role to ensure safe and economical engine operation. A tool has been developed which is able to model production scatter and engine deterioration on the basis of elementary changes of numerous construction features. In order to consider the characteristics of an engine fleet as well as random environmental influences, a probabilistic approach using Monte Carlo simulation (MCS) was chosen. To quantify the impact of feature deviations on performance relevant metrics, nonlinear sensitivity functions are used to obtain scalars and offsets on turbomachinery maps, which reflect module behavior during operation. Probability density functions (PDFs) of user-defined performance parameters of an engine fleet are then calculated by performing a MCS in a performance synthesis program. For the validation of the developed methodology pass-off test data, endurance engine test data, as well as data from engine maintenance, incoming tests have been used. For this purpose, measured engine fleet performance data have been corrected by statistically eliminating the influence of measuring errors. The validation process showed the model’s ability to predict more than 90% of the measured performance variance. Furthermore, predicted performance trends correspond well to performance data from engines in operation. Two model enhancements are presented, the first of which is intended for maintenance cost prediction. It is able to generate PDFs of failure times for different features. The second enhancement correlates feature change and operating conditions and thus connects airline operation and maintenance costs. Subsequently, it is shown that the model developed is a powerful tool to assist in aircraft engine design and production processes, thanks to its ability to identify and quantitatively assess main drivers for performance variance and trends.


Author(s):  
Stefan Spieler ◽  
Stephan Staudacher ◽  
Roland Fiola ◽  
Peter Sahm ◽  
Matthias Weißschuh

The change of performance parameters over time due to engine deterioration and production scatter plays an important role to ensure safe and economical engine operation. A tool has been developed which is able to model production scatter and engine deterioration on the basis of elementary changes of numerous construction features. In order to consider the characteristics of an engine fleet as well as random environmental influences, a probabilistic approach using Monte Carlo Simulation (MCS) was chosen. To quantify the impact of feature deviations on performance relevant metrics, non-linear sensitivity functions are used to obtain scalars and offsets on turbomachinery maps which reflect module behavior during operation. Probability density functions (PDFs) of user-defined performance parameters of an engine fleet are then calculated by performing an MCS in a performance synthesis program. For the validation of the developed methodology pass-off test data, endurance engine test data, as well as data from engine maintenance incoming tests have been used. For this purpose, measured engine fleet performance data have been corrected by statistically eliminating the influence of measuring errors. The validation process showed the model’s ability to predict more than 90% of the measured performance variance. Furthermore, predicted performance trends correspond well to performance data from engines in operation. Two model enhancements are presented, the first of which is intended for maintenance cost prediction. It is able to generate PDFs of failure times for different features. The second enhancement correlates feature change and operating conditions and thus connects airline operation and maintenance costs. Subsequently, it is shown that the model developed is a powerful tool to assist in aircraft engine design and production processes thanks to its ability to identify and quantitatively assess main drivers for performance variance and trends.


Author(s):  
M. Larsen ◽  
R.G. Rowe ◽  
D.W. Skelly

Microlaminate composites consisting of alternating layers of a high temperature intermetallic compound for elevated temperature strength and a ductile refractory metal for toughening may have uses in aircraft engine turbines. Microstructural stability at elevated temperatures is a crucial requirement for these composites. A microlaminate composite consisting of alternating layers of Cr2Nb and Nb(Cr) was produced by vapor phase deposition. The stability of the layers at elevated temperatures was investigated by cross-sectional TEM.The as-deposited composite consists of layers of a Nb(Cr) solid solution with a composition in atomic percent of 91% Nb and 9% Cr. It has a bcc structure with highly elongated grains. Alternating with this Nb(Cr) layer is the Cr2Nb layer. However, this layer has deposited as a fine grain Cr(Nb) solid solution with a metastable bcc structure and a lattice parameter about half way between that of pure Nb and pure Cr. The atomic composition of this layer is 60% Cr and 40% Nb. The interface between the layers in the as-deposited condition appears very flat (figure 1). After a two hour, 1200 °C heat treatment, the metastable Cr(Nb) layer transforms to the Cr2Nb phase with the C15 cubic structure. Grain coarsening occurs in the Nb(Cr) layer and the interface between the layers roughen. The roughening of the interface is a prelude to an instability of the interface at higher heat treatment temperatures with perturbations of the Cr2Nb grains penetrating into the Nb(Cr) layer.


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