ADVANCEMENT OF SPUR GEAR DESIGN TECHNOLOGY

1966 ◽  
Author(s):  
Wayne L. McIntire ◽  
Richard C. Malott
Keyword(s):  
Spur Gear ◽  
Design Technology ◽  
Gear Design

Effect of design parameters on stresses occurring at the tooth root in a spur gear pressed on a shaft

2021 ◽  
pp. 095440892199529
Author(s):  
Fatih Güven
Keyword(s):  
Internal Pressure ◽  
Tangential Stress ◽  
Spur Gear ◽  
Design Parameters ◽  
Interference Fit ◽  
Gear Design ◽  
Compact Design ◽  
Fit Tolerance ◽  
Moderate Stress ◽  
Good Agreement

Gears are commonly used in transmission systems to adjust velocity and torque. An integral gear or an interference fit could be used in a gearbox. Integral gears are mostly preferred as driving gear for a compact design to reduce the weight of the system. Interference fit makes the replacement of damaged gear possible and re-use of the shaft compared to the integral shaft. However, internal pressure occurs between mating surfaces of the components mated. This internal pressure affects the stress distribution at the root and bottom land of the gear. In this case, gear parameters should be re-considered to assure gear life while reducing the size of the gear. In this study, interference fitted gear-shaft assembly was examined numerically. The effects of rim thickness, profile shifting, module and fit tolerance on bending stress occurring at the root of the gear were investigated to optimize gear design parameters. Finite element models were in good agreement with analytical solutions. Results showed that the rim thickness of the gear is the main parameter in terms of tangential stress occurring at the bottom land of the gear. Positive profile shifting reduces the tangential stress while the pitch diameter of the gear remains constant. Also, lower tolerance class could be selected to moderate stress for small rim thickness.

Comparative investigation of the moth-flame algorithm and whale optimization algorithm for optimal spur gear design

2021 ◽  
Vol 63 (3) ◽  
pp. 266-271
Author(s):  
Hammoudi Abderazek ◽  
Ferhat Hamza ◽  
Ali Riza Yildiz ◽  
Sadiq M. Sait
Keyword(s):  
Optimization Algorithm ◽  
Optimization Problem ◽  
Spur Gear ◽  
Comparative Investigation ◽  
Whale Optimization Algorithm ◽  
Solution Quality ◽  
Gear Design ◽  
Geometric Conditions ◽  
Swarm Algorithms ◽  
Whale Optimization

Abstract In this study, two recent algorithms, the whale optimization algorithm and moth-flame optimization, are used to optimize spur gear design. The objective function is the minimization of the total weight of the spur gear pair. Moreover, the optimization problem is subjected to constraints on the main kinematic and geometric conditions as well as to the resistance of the material of the gear system. The comparison between moth-flame optimization (MFO), the whale optimization algorithm (WOA), and previous studies indicate that the final results obtained from both algorithms lead to a reduction in gear weight by 1.05 %. MFO and the WOA are compared with four additional swarm algorithms. The experimental results indicate that the algorithms introduced here, in particular MFO, outperform the four other methods when compared in terms of solution quality, robustness, and high success rate.

A Hybrid Expert System–Nonlinear Programming Approach to Optimal Gear Design

1989 ◽  
Author(s):  
K.-C. Lin ◽  
G. E. Johnson
Keyword(s):  
Mathematical Model ◽  
Expert System ◽  
Spur Gear ◽  
Design Guidelines ◽  
Geometric Design ◽  
Geometric Constraints ◽  
Programming Approach ◽  
Gear Design ◽  
Design Variables ◽  
Short Period

Abstract An expert system is developed for optimal spur gear design. Design automation is accomplished by dividing the design variables into different categories, i.e. geometric design variables and non-geometric design variables. The geometric variables are further divided into terms that are related to the gear mathematical model and terms that are determined according to the designer’s experience. By properly developing the mathematical model, numerical optimisation can be used to seek the best solution for a given set of geometric constraints. The process of determining the non-geometric design variables is automated by using symbolic computation. This gear design expert system is built according to the AGMA standards and a survey of gear design experts. The recommendations of gear designers and the information provided by AGMA standards are integrated into knowledge bases and data bases. By providing fast information retrieval and design guidelines, this expert system greatly streamlines the spur gear design process and makes it possible for a novice designer to achieve a reliable design in a short period of time.

Using Dynamic Analysis for Compact Gear Design

1998 ◽  
Author(s):  
Ping-Hsun Lin ◽  
Hsiang Hsi Lin ◽  
Fred B. Oswald ◽  
Dennis P. Townsend
Keyword(s):  
Dynamic Response ◽  
Bending Strength ◽  
Three Dimensional ◽  
Spur Gear ◽  
Dynamic Factor ◽  
Operating Speed ◽  
Gear Design ◽  
Dynamic Factors ◽  
Speed Range ◽  
Response Change

Abstract This paper presents procedures for designing compact spur gear sets with the objective of minimizing the gear size. The allowable tooth stress and dynamic response are incorporated in the process to obtain a feasible design region. Various dynamic rating factors were investigated and evaluated. The constraints of contact stress limits and involute interference combined with the tooth bending strength provide the main criteria for this investigation. A three-dimensional design space involving the gear size, diametral pitch, and operating speed was developed to illustrate the optimal design of spur gear pairs. The study performed here indicates that as gears operate over a range of speeds, variations in the dynamic response change the required gear size in a trend that parallels the dynamic factor. The dynamic factors are strongly affected by the system natural frequencies. The peak values of the dynamic factor within the operating speed range significantly influence the optimal gear designs. The refined dynamic factor introduced in this study yields more compact designs than AGMA dynamic factors.

scholarly journals Research on the Design and Modification of Asymmetric Spur Gear

2015 ◽  
Vol 2015 ◽  
pp. 1-13 ◽  
Author(s):  
Xiaohe Deng ◽  
Lin Hua ◽  
Xinghui Han
Keyword(s):  
Computer Aided Design ◽  
Design Method ◽  
Geometric Model ◽  
Simulation Method ◽  
Transmission Error ◽  
Spur Gear ◽  
Geometric Shape ◽  
Spur Gears ◽  
Gear Design ◽  
Aided Design

A design method for the geometric shape and modification of asymmetric spur gear was proposed, in which the geometric shape and modification of the gear can be obtained directly according to the rack-cutter profile. In the geometric design process of the gear, a rack-cutter with different pressure angles and fillet radius in the driving side and coast side was selected, and the generated asymmetric spur gear profiles also had different pressure angles and fillets accordingly. In the modification design of the gear, the pressure angle modification of rack-cutter was conducted firstly and then the corresponding modified involute gear profile was obtained. The geometric model of spur gears was developed using computer-aided design, and the meshing process was analyzed using finite element simulation method. Furthermore, the transmission error and load sharing ratio of unmodified and modified asymmetric spur gears were investigated. Research results showed that the proposed gear design method was feasible and desired spur gear can be obtained through one time rapid machining by the method. Asymmetric spur gear with better transmission characteristic can be obtained via involute modification.

Computer-Aided Spur Gear Design

1969 ◽  
Author(s):  
D. Dana White ◽  
James L. Henderson
Keyword(s):  
Spur Gear ◽  
Gear Design ◽  
Computer Aided

scholarly journals Optimization of Tooth Root Profile Using Bezier Curve with G2 Continuity to Reduce Bending Stress of Asymmetric Spur Gear Tooth

2018 ◽  
Vol 237 ◽  
pp. 03010 ◽  
Author(s):  
Priyakant Vaghela ◽  
Jagdish Prajapati
Keyword(s):  
Stress Concentration ◽  
Gear Tooth ◽  
Spur Gear ◽  
Bézier Curve ◽  
Bezier Curve ◽  
Tooth Root ◽  
Geometric Continuity ◽  
Bending Stress ◽  
Gear Design ◽  
G2 Continuity

This research describes simple and innovative approach to reduce bending stress at tooth root of asymmetric spur gear tooth which is desire for improve high load carrying capacity. In gear design at root of tooth circular-filleted is widely used. Blending of the involute profile of tooth and circular fillet creates discontinuity at root of tooth causes stress concentration occurs. In order to minimize stress concentration, geometric continuity of order 2 at the blending of gear tooth plays very important role. Bezier curve is used with geometric continuity of order 2 at tooth root of asymmetric spur gear to reduce bending stress.

scholarly journals Maximum life spur gear design

1991 ◽  
Author(s):  
M. SAVAGE ◽  
B. MACKULIN ◽  
H. COE ◽  
J. COY
Keyword(s):  
Spur Gear ◽  
Gear Design

Oil Churning Power Losses of a Gear Pair: Experiments and Model Validation

2009 ◽  
Vol 131 (2) ◽  
Author(s):  
S. Seetharaman ◽  
A. Kahraman ◽  
M. D. Moorhead ◽  
T. T. Petry-Johnson
Keyword(s):  
Power Loss ◽  
Spur Gear ◽  
Companion Paper ◽  
Design Parameters ◽  
Measured Parameter ◽  
Gear Pair ◽  
Power Losses ◽  
Gear Design ◽  
Face Width ◽  
Wide Range

This paper presents the results of an experimental study on load-independent (spin) power losses of spur gear pairs operating under dip-lubricated conditions. The experiments were performed over a wide range of operating speed, temperature, oil levels, and key gear design parameters to quantify their influence on spin power losses. The measurements indicate that the static oil level, rotational speed, and face width of gears have a significant impact on spin power losses compared with other parameters such as oil temperature, gear module, and the direction of gear rotation. A physics-based gear pair spin power loss formulation that was proposed in a companion paper (Seetharaman and Kahraman, 2009, “Load-Independent Spin Power Losses of a Spur Gear Pair: Model Formulation,” ASME J. Tribol., 131, p. 022201) was used to simulate these experiments. Direct comparisons between the model predictions and measurements are provided at the end to demonstrate that the model is capable of predicting the measured spin power loss values as well as the measured parameter sensitivities reasonably well.

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