Optimizing Drilling Parameters Enhances Horizontal Drilling Performance

2001 ◽  
Author(s):  
Walid Mohamed Eissa
2021 ◽  
Author(s):  
Hector Hugo Vizcarra Marin ◽  
Alex Ngan ◽  
Roberto Pineda ◽  
Juan Carlos Gomez ◽  
Jose Antonio Becerra

Abstract Given the increased demands on the production of hydrocarbons and cost-effectiveness for the Operator's development wells, the industry is challenged to continually explore new technology and methodology to improve drilling performance and operational efficiency. In this paper, two recent case histories showcase the technology, drilling engineering, and real-time optimization that resulted in record drilling times. The wells are located on shallow water in the Gulf of Mexico, with numerous drilling challenges, which typically resulted in significant Non-Productive Time (NPT). Through close collaboration with the Operator, early planning with a clear understanding of offset wells challenges, well plan that minimize drilling in the Upper Cretaceous "Brecha" Formation were formulated. The well plan was also designed to reduce the risk of stuck pipe while meeting the requirements to penetrate the geological targets laterally to increase the area of contact in the reservoir section. This project encapsulates the successful application of the latest Push-the-Bit Rotary Steerable System (RSS) with borehole enlargement technology through a proven drilling engineering process to optimize the drilling bottomhole assembly, bit selection, drilling parameters, and real-time monitoring & optimization The records drilling times in the two case histories can be replicated and further improved. A list of lessons learned and recommendations for the future wells are discussed. These include the well trajectory planning, directional drilling BHA optimization, directional control plan, drilling parameters to optimize hole cleaning, and downhole shocks & vibrations management during drilling and underreaming operation to increase the drilling performance ultimately. Also, it includes a proposed drilling blueprint to continually push the limit of incremental drilling performance through the use of RSS with hydraulics drilling reamers through the Jurassic-age formations in shallow waters, Gulf of Mexico.


Author(s):  
Daiyan Ahmed ◽  
Yingjian Xiao ◽  
Jeronimo de Moura ◽  
Stephen D. Butt

Abstract Optimum production from vein-type deposits requires the Narrow Vein Mining (NVM) process where excavation is accomplished by drilling larger diameter holes. To drill into the veins to successfully extract the ore deposits, a conventional rotary drilling rig is mounted on the ground. These operations are generally conducted by drilling a pilot hole in a narrow vein followed by a hole widening operation. Initially, a pilot hole is drilled for exploration purposes, to guide the larger diameter hole and to control the trajectory, and the next step in the excavation is progressed by hole widening operation. Drilling cutting properties, such as particle size distribution, volume, and shape may expose a significant drilling problem or may provide justification for performance enhancement decisions. In this study, a laboratory hole widening drilling process performance was evaluated by drilling cutting analysis. Drill-off Tests (DOT) were conducted in the Drilling Technology Laboratory (DTL) by dint of a Small Drilling Simulator (SDS) to generate the drilling parameters and to collect the cuttings. Different drilling operations were assessed based on Rate of Penetration (ROP), Weight on Bit (WOB), Rotation per Minute (RPM), Mechanical Specific Energy (MSE) and Drilling Efficiency (DE). A conducive schedule for achieving the objectives was developed, in addition to cuttings for further interpretation. A comprehensive study for the hole widening operation was conducted by involving intensive drilling cutting analysis, drilling parameters, and drilling performance leading to recommendations for full-scale drilling operations.


2004 ◽  
Author(s):  
Michael Simpson ◽  
Shaohua Zhou ◽  
Mark Treece ◽  
Carlos Rondon ◽  
Thomas Emmons ◽  
...  

2012 ◽  
Vol 135 (1) ◽  
Author(s):  
Parimal Arjun Patil ◽  
Catalin Teodoriu

Drillstring vibration is one of the limiting factors maximizing drilling performance. Torsional vibrations/oscillations while drilling is one of the sever types of drillstring vibration which deteriorates the overall drilling performance, causing damaged bit, failure of bottom-hole assembly, overtorqued tool joints, torsional fatigue of drillstring, etc. It has been identified that the wellbore-drillstring interaction and well face-drill bit interaction are the sources of excitation of torsional oscillations. Predrilling analysis and real time analysis of drillstring dynamics is becoming a necessity for drilling oil/gas or geothermal wells in order to optimize surface drilling parameters and to reduce vibration related problems. It is very challenging to derive the drillstring model considering all modes of vibrations together due to the complexity of the phenomenon. This paper presents the mathematical model of a torsional drillstring based on nonlinear differential equations which are formulated considering drillpipes and bottom-hole assembly separately. The bit–rock interaction is represented by a nonlinear friction forces. Parametric study has been carried out analyzing the influence of drilling parameters such as surface rotations per minute (RPM) and weight-on-bit (WOB) on torsional oscillations. Influences of properties of drillstring like stiffness and inertia, which are most of the times either unknown or insufficiently studied during modeling, on torsional oscillation/stick-slip is also studied. The influences of different rock strength on rate of penetration (ROP) considering the drilling parameters have also been studied. The results show the same trend as observed in fields.


2021 ◽  
Author(s):  
Alexis Koulidis ◽  
Vassilios Kelessidis ◽  
Shehab Ahmed

Abstract Drilling challenging wells requires a combination of drilling analytics and comprehensive simulation to prevent poor drilling performance and avoid drilling issues for the upcoming drilling campaign. This work focuses on the capabilities of a drilling simulator that can simulate the directional drilling process with the use of actual field data for the training of students and professionals. This paper presents the results of simulating both rotating and sliding modes and successfully matching the rate of penetration and the trajectory of an S-type well. Monitored drilling data from the well were used to simulate the drilling process. These included weight on bit, revolutions per minute, flow rate, bit type, inclination and drilling fluid properties. The well was an S-type well with maximum inclination of 16 degrees. There were continuous variations from rotating to sliding mode, and the challenge was approached by classifying drilling data into intervals of 20 feet to obtain an appropriate resolution and efficient simulation. The simulator requires formation strength, pore and fracture pressures, and details of well lithology, thus simulating the actual drilling environment. The uniaxial compressive strength of the rock layer is calculated from p–wave velocity data from an offset field. Rock drillability is finally estimated as a function of the rock properties of the drilled layer, bit type and the values of the drilling parameters. It is then converted to rate of penetration and matched to actual data. Changes in the drilling parameters were followed as per the field data. The simulator reproduces the drilling process in real-time and allows the driller to make instantaneous changes to all drilling parameters. The simulator provides the rate of penetration, torque, standpipe pressure, and trajectory as output. This enables the user to have on-the-fly interference with the drilling process and allows him/her to modify any of the important drilling parameters. Thus, the user can determine the effect of such changes on the effectiveness of drilling, which can lead to effective drilling optimization. Certain intervals were investigated independently to give a more detailed analysis of the simulation outcome. Additional drilling data such as hook load and standpipe pressure were analyzed to determine and evaluate the drilling performance of a particular interval and to consider them in the optimization process. The resulting rate of penetration and well trajectory simulation results show an excellent match with field data. The simulation illustrates the continuous change between rotating and sliding mode as well as the accurate synchronous matching of the rate of penetration and trajectory. The results prove that the simulator is an excellent tool for students and professionals to simulate the drilling process prior to actual drilling of the next inclined well.


2016 ◽  
Vol 16 (2) ◽  
pp. 28-35
Author(s):  
P. A. Eshun ◽  
B. O. Affum ◽  
A. Boakye

This paper investigates the causes of inefficient fragmentation and formation of toes in the Obra pit of Chirano Gold Mines Ltd and recommends best practices in order to produce optimum fragmentation to feed the crusher at a reduced cost and to provide good working pit floors. The methods employed included: drilling performance analysis using statistical methods; fragmentation analysis of blasting performance using Kuz-Ram Model and Wipfrag software; determination of the velocity of detonation of the bulk explosive using MREL Micro Trap VOD/Data Recorder; and estimation of the cost of secondary drilling and blasting using Mine Management Reporting Software. From the analyses, it was observed that the blast designed parameters and blasting practices were acceptable to produce good fragmentation but the actual drilling parameters deviated from the designed parameters by about 25%, 24% and 26% in hole depth, burden and spacing respectively. It was concluded that the cause of the ineffective fragmentation leading to high cost of secondary breakage and uneven pit floors was due to operational errors during drilling. It is therefore recommended that in order to reduce excessive deviations in the drilling parameters, periodic training of operators must be conducted, supervision of drilling and blasting operations must be enhanced, and inclinometers should be used during drilling activities to ensure the accuracy and precision of all blast holes. Keywords: Drilling, Blasting, Fragmentation, Kuz-Ram Model, Wipfrag Software


2019 ◽  
Vol 8 (3) ◽  
pp. 2454-2459 ◽  

The present work efforts to determine CNC drilling performance and optimization of drilling parameters during drilling of treated JFRPPU-foam sandwich structures. In this drilling operation the ensuing process performance structures viz thrust, torque and delamination factor for entry and exit hole have been recognized. The effort has been made to regulate the optimal drilling parameters set. Taguchi method employed for design of experiment. The effects of parameters process such as composite geometry type, feed rate, drill speed, and drill size varied each at three different levels. In this experimentation sandwich structures L27 orthogonal array is used. A nonlinear regression model is measured and formulates the function based on the drilling parameters and fitness function. The result shows the minimization thrust force, delamination of hole drill diameter and feed rate more effect than the speed. TAN coated carbide twist drilled hole gives the result more percentage to reduce the hole wall delamination.


2020 ◽  
Vol 12 (4) ◽  
pp. 1376 ◽  
Author(s):  
Ahmad Al-AbdulJabbar ◽  
Salaheldin Elkatatny ◽  
Ahmed Abdulhamid Mahmoud ◽  
Tamer Moussa ◽  
Dhafer Al-Shehri ◽  
...  

Rate of penetration (ROP) is one of the most important drilling parameters for optimizing the cost of drilling hydrocarbon wells. In this study, a new empirical correlation based on an optimized artificial neural network (ANN) model was developed to predict ROP alongside horizontal drilling of carbonate reservoirs as a function of drilling parameters, such as rotation speed, torque, and weight-on-bit, combined with conventional well logs, including gamma-ray, deep resistivity, and formation bulk density. The ANN model was trained using 3000 data points collected from Well-A and optimized using the self-adaptive differential evolution (SaDE) algorithm. The optimized ANN model predicted ROP for the training dataset with an average absolute percentage error (AAPE) of 5.12% and a correlation coefficient (R) of 0.960. A new empirical correlation for ROP was developed based on the weights and biases of the optimized ANN model. The developed correlation was tested on another dataset collected from Well-A, where it predicted ROP with AAPE and R values of 5.80% and 0.951, respectively. The developed correlation was then validated using unseen data collected from Well-B, where it predicted ROP with an AAPE of 5.29% and a high R of 0.956. The ANN-based correlation outperformed all previous correlations of ROP estimation that were developed based on linear regression, including a recent model developed by Osgouei that predicted the ROP for the validation data with a high AAPE of 14.60% and a low R of 0.629.


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