A Novel Technique for Single-Selective Sand Control Completions Allows Perforating and Gravel Packing of Two Zones with Zonal Isolation in One Trip: A Case History from Trinidad

1999 ◽  
Author(s):  
F. Waters ◽  
P. Singh ◽  
C. Baker ◽  
P. van Wulfften Palthe ◽  
M. Parlar
2010 ◽  
Author(s):  
Fivman Marpaung ◽  
Sebastien Bourgoin ◽  
Joseph Bagal ◽  
Damien Deffieux ◽  
Maye Beldongar ◽  
...  

2021 ◽  
Author(s):  
Pui Ling Chin ◽  
Nicholas Moses ◽  
Abdil Adzeem B Ahmad Mahdzan ◽  
Azfar Israa Abu Bakar ◽  
M. Abshar B. M. Nor ◽  
...  

Abstract A multizone cased hole completion with a bottom hole assembly of world-record length at 2,600 ft was installed in Malaysia in November 2019 where three zones were simultaneously gravel packed in a single trip utilizing shunt tube technology. This sand control completion was successfully executed with a combination of sand control pumping and sand control tools, unconventionally performed by two different service providers. The well consisted of three zones of interest approximately 1,000 ft apart. The bottomhole assembly was designed with two shunted cup packers for zonal isolation and shunted 12-gauge wire wrapped screens across each perforation. The shunts were left open ended below the cup packers, allowing the carrier fluid to exit the zone below with minimal friction. Downhole memory gauges were deployed along the washpipes for post job evaluation. Diligent lab testing was performed to select the carrier fluid, a clarified high-grade xanthan polymer with good 20/40 proppant suspension with less formation damage and acceptable dehydration to avoid bridging inside the shunts. Detailed risk assessment that was performed during the planning stage focusing on interfaces, equipment limitations, expediting, and decision flow charts between the two service providers led to flawless execution at the wellsite. Compared with conventional stack-pack completion, significant time savings of approximately seven days was observed with this single-trip design; the concept of open-ended shunts below the cup packers replaced the majority of the shunted blank pipes with standard blank pipes, eliminating the time required to install jumper tubes. Good results were observed during the injectivity test in addition to the well already having losses of 20 bbl/h. Hence, no acidizing was required prior to the gravel-packing operation. Based on surface monitoring, there was clear indication of sequential packing from the top zone to the bottom-most zone via shunt tubes, followed by a final screenout. Findings were further verified after performing the downhole bottomhole gauge analysis using the retrieved data from the memory gauges. The well has been in production since December 2019.


2011 ◽  
Vol 201-203 ◽  
pp. 383-387
Author(s):  
Jin Gen Deng ◽  
Yu Chen ◽  
Li Hua Wang ◽  
Wen Long Zhao ◽  
Ping Li

In the design of gravel packing sand control, the reasonable selection of gravel size is one of the keys to implementing sand control measures successfully. Aiming at the defects of commonly used methods of gravel size design and the characteristic that the gravel used in field operation is actually a mixture of gravel with multiple grain diameters, this paper builds a model of pore structure in gravel layer through researching the gravel pack structure caused by the gravel of two grain diameters mixed under actual packing conditions, calculates and analyzes the pore sizes in gravel layer. Ultimately, based on Saucier method, this paper presents a new gravel size optimization idea for gravel packing sand control with multiple grain diameters mixed, which agrees with the actual situation of industrial gravel, and gives the idea’s computing method. Considering the ideality of the model in this paper, the author has modified the computing method to make it more fit for the actual packing situation. This gravel size design method also gives consideration to the impact of formation sand uniformity on sand control effect, so it have the characteristics of good practicability, wide applicability and more accurate than other conventional methods.


2014 ◽  
Author(s):  
A.. Bottiglieri ◽  
A.. Brandl ◽  
R.S.. S. Martin ◽  
R.. Nieto Prieto

Abstract Cementing in wellbores with low fracture gradients can be challenging due to the risk of formation breakdowns when exceeding maximum allowable equivalent circulation densities (ECDs). Consequences include severe losses and formation damage, and insufficient placement of the cement slurry that necessitates time-consuming and costly remedial cementing to ensure zonal isolation. In recent cementing operations in Spain, the formation integrity test (FIT) of the open hole section indicated that the formation would have been broken down and losses occurred based on calculated equivalent circulating densities (ECDs) if the cement slurry had been pumped in a single-stage to achieve the operator's top-of-cement goal. As a solution to this problem, cementing was performed in stages, using specialty tools. However, during these operations, the stage tool did not work properly, wasting rig time and resulting in unsuccessful cement placement. To overcome this issue, the operator decided to cement the section in a single stage, preceded by a novel aqueous spacer system that aids in strengthening weak formations and controlling circulation losses. Before the operation, laboratory testing was conducted to ensure the spacer system's performance in weak, porous formations and better understand its mechanism. This paper will outline the laboratory testing, modeling and engineering design that preceded this successful single stage cementing job in a horizontal wellbore, with a final ECD calculated to be 0.12 g/cm3 (1.00 lb/gal) higher than the FIT-estimated figure.


2015 ◽  
Author(s):  
A. Cuessy-Vázquez ◽  
O. Dávila ◽  
J. A. Martínez ◽  
J. G. Zepeda

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