Shear Degradation of Partially Hydrolyzed Polyacrylamide Solutions

1975 ◽  
Vol 15 (04) ◽  
pp. 311-322 ◽  
Author(s):  
J.M. Maerker

Abstract Partially hydrolyzed polyacrylamide solutions are highly shear degradable and may lose much of their effectiveness in reducing water mobility when sheared by flow through porous rock in the vicinity of an injection well. Degradation is investigated by forcing polymer solutions, prepared in brines of various salinities, through consolidated sandstone plugs differing in length and permeability, over a plugs differing in length and permeability, over a wide range of flow rates. A correlation for degradation based on a theoretical viscoelastic fluid model is developed that extends predictive capability to situations not easily reproduced in the laboratory. Mobility-reduction losses in field cores at reservoir flow rates are measured following degradation and are found to depend strongly on formation permeability. Consideration of field applications shows that injection into typical wellbore geometries can lead to more than an 80-percent loss of the mobility reduction provided by undegraded solutions. Also discussed are consequences for incremental oil recovery and the possibility of injecting through propped fractures. possibility of injecting through propped fractures Introduction Susceptibility of commercially available, partially hydrolyzed polyacrylamides to mechanical, or shear, degradation represents a serious problem regarding their applicability as mobility-control fluids for secondary and tertiary oil recovery applications. The approach taken in this work assumes that surface handling equipment in the field (pumps, flow controllers, etc.) have been adequately designed to minimize effects of shear degradation in all operations preceding actual delivery of the polymer solution to the sand face. The remaining problem is to assess the mechanical degradation a polymer solution experiences when it enters the porous matrix at the high fluxes prevailing around injection wells. Ability to predict the degree of mobility-control loss based on a laboratory investigation of the relevant parameters is desirable. White et al. were the first to attempt prediction of matrix-induced degradation, but the result was only a recommended injection-rate limit for minimizing polymer degradation for two specific wellbore completions. More recent papers offer limited data supporting the contention that matrix-induced degradation of polyacrylamide solutions results in significant loss polyacrylamide solutions results in significant loss of mobility control . This paper investigates the cause of mechanical degradation in dilute polymer solutions and presents experimental data on the effects of polymer concentration, water salinity, permeability, flow rate, and flow distance. permeability, flow rate, and flow distance. Several interesting and unexpected conclusions are drawn from the results. BACKGROUND - THEORETICAL CONCEPT The mechanical degradation of polymer solutions occurs when fluid stresses developed during deformation, or flow, become large enough to break the polymer molecular chains. Historically, the feeling has been that shearing stresses in laminar shear flow or turbulent pipe flow were responsible for chain scission. However, recent data reported by Culter et al. suggest that degradation of viscoelastic polymer solutions in capillary tubes may be dominated by large elongational or normal caresses occurring at the entrance to the squared-off capillaries. Such stresses result from Lagrangian unsteady flow, or elongational deformation, at the tube entrance. Flow through porous media also generates velocity fields that are sufficiently unsteady, in the Lagrangian sense, to lead one to anticipate large viscoelastic normal stresses. Viscoelastic fluids are materials that behave like viscous liquids at low rates of deformation and partially like elastic solids at high rates of partially like elastic solids at high rates of deformation. Several constitutive models are available for describing the stress-strain behavior of such fluids. SPEJ P. 311

SPE Journal ◽  
2010 ◽  
Vol 16 (01) ◽  
pp. 35-42 ◽  
Author(s):  
R.S.. S. Seright ◽  
Tianguang Fan ◽  
Kathryn Wavrik ◽  
Rosangela de Carvalho Balaban

Summary This paper clarifies the rheology of xanthan and partially hydrolyzed polyacrylamide (HPAM) solutions in porous media, especially at low velocities. Previous literature reported resistance factors (effective viscosities in porous media) and an apparent shear thinning at low fluxes that were noticeably greater than what is expected on the basis of viscosity measurements. The polymer component that causes the latter behavior is shown to propagate quite slowly and generally will not penetrate deep into a formation. Particularly for HPAM solutions, this behavior can be reduced or eliminated for solutions that experience mechanical degradation or flow through a few feet of porous rock. Under practical conditions where HPAM is used for enhanced oil recovery (EOR), the degree of shear thinning is slight or nonexistent, especially compared to the level of shear thickening that occurs at high fluxes.


1976 ◽  
Vol 16 (04) ◽  
pp. 172-174 ◽  
Author(s):  
J.M. Maerker

Introduction A number of recent papers have addressed the problem of mechanical degradation during injection problem of mechanical degradation during injection into oil reservoirs for secondary or tertiary recovery applications. Ref. 6 introduces and tests a mechanism for mechanical degradation of partially hydrolyzed polyacrylamide solutions and develops a procedure for predicting loss of mobility control in practical situations. The correlation of experimental degradation data on which this procedure depends is based on results of flow procedure depends is based on results of flow through consolidated sandstones only. Porosity was not a variable. Since many applications involve unconsolidated reservoirs, this paper investigates the effects of porosity, permeability, length, and flow rate on mechanical degradation of partially hydrolyzed polyacrylamide solutions in unconsolidated sand packs. A new correlation fitting both types of porous media is developed. The aforementioned correlation (Fig. 4 of Ref. 6) for screen-factor loss in saline polyacrylamide solutions depended on porosity through the correlating group, epsilonLD 1/3. However, the generality of the correlation with regard to porosity dependence was untested, since all the media used to induce degradation (mostly Berea outcrop sandstone) had a porosity of about 24 percent. Subsequent porosity of about 24 percent. Subsequent investigations have been conducted in sand packs with 600-ppm polyacrylamide concentrations in 3.0-percent NaCl plus 0.3-percent CaCl2 to test the porosity dependence and provide more realistic mechanicaldegradation data for application to unconsolidated reservoirs. EXPERIMENTAL PROCEDURE The polymer used was from the same commercially available stock used in Ref. 6, having an estimated average molecular weight between 5 and 7 million and a 20-percent degree of hydrolysis. Sand was packed by sifting into a brine-filled lucite cell designed to eliminate effects of possible degradation caused by a plastic retaining screen at the outlet face. Sand-grain density was assumed to be 2.65 gm/cc, and porosities were determined from weight/volume measurements of sand packed in a brine-filled graduated cylinder. Various sand-grain size fractions were obtained by dry-sieve separation on three different sand sources. The sand packs are described in Table 1. Notice that Sand Packs 1, 3, and 4 were obtained from narrow size ranges, while Sand Pack 5 was a deliberate, broad distribution. RESULTS Experimental screen-factor and viscosity losses induced by flow through the sand packs are analogous to those in Ref. 6 for consolidated sandstones; however, the curves are shifted to larger fluxes (volumetric flow rate divided by cylindrical cross-sectional area) because of higher permeabilities. Plotting screen-factor losses as a permeabilities. Plotting screen-factor losses as a function of the correlating group, epsilonLD 1/3, yields the curves in Fig. 1. The consolidated-sandstone correlation curve from Ref. 6 is reproduced here for comparison. Screen-factor losses resulting from mechanical degradation in unconsolidated porous media occur at larger values of epsilonLD 1/3 than in consolidated sandstones and are not well correlated; that is, this correlating group does not allow all screen-factor-loss data to converge on a single curve. SPEJ P. 172


2020 ◽  
Vol 10 (2) ◽  
pp. 131-141
Author(s):  
Gustavo Maya Toro ◽  
Julia Jineth Herrera Quintero ◽  
Ruben Hernan Castro Garcia ◽  
Henderson Ivan Quintero Pérez ◽  
Dalje Sunith Barbosa Trillos ◽  
...  

With the design of experiments (DoE), this study analyses the influence of physical (capillary diameter and pressure drop) and chemical variables (salinity, polymer concentration, and molecular weight) on the mechanical degradation of partially hydrolyzed polyacrylamide-type polymer solutions (HPAM) used in enhanced oil recovery processes. Initially, with the help of a fractional factorial design (2k-p), the variables with the most significant influence on the polymer's mechanical degradation were found. The experimental results of the screening demonstrate that the factors that statistically influence the mechanical degradation are the molecular weight, the diameter of the capillary, and the pressure differential. Subsequently, a regression model was developed to estimate the degradation percentages of HPAM polymer solutions as a function of the significant factors influencing the mechanical degradation of polymer solutions. This model had a 97.85% fit for the predicted values under the experimental conditions. Likewise, through the optimization developed by the Box Behnken response surface methodology, it was determined that the pressure differential was the most influential factor. This variable was followed by the capillary diameter, where less than 50% degradation rates are obtained with low polymer molecular weight (6.5 MDa), pressure differentials less than 500 psi, and diameters of the capillary greater than 0.125 inches.


1975 ◽  
Vol 15 (04) ◽  
pp. 338-346 ◽  
Author(s):  
M.T. Szabo

Abstract Numerous polymer floods were performed in unconsolidated sand packs using a C14-tagged, cross-linked, partially hydrolyzed ployacrylamide, and the data are compared with brine-flood performance in the same sands. performance in the same sands. The amount of "polymer oil" was linearly proportional to polymer concentration up to a proportional to polymer concentration up to a limiting value. The upper limit of polymer concentration yielding additional polymer oil was considerably higher for a high-permeability sand than for a low-permeability sand. It is shown that a minimum polymer concentration exists, below which no appreciable polymer oil can be produced in high-permeability sands. The effect of polymer slug size on oil recovery is shown for various polymer concentrations, and the results from these tests are used to determine the optimum slug size and polymer concentration for different sands. The effect of salinity was studied by using brine and tap water during polymer floods under similar conditions. Decreased salinity resulted in improved oil recovery at low, polymer concentrations, but it had little effect at higher polymer concentrations. Polymer injection that was started at an advanced stage of brine flood also improved the oil recovery in single-layered sand packs. Experimental data are presented showing the effect of polymer concentration and salinity on polymer-flood performance in stratified reservoir polymer-flood performance in stratified reservoir models. Polymer concentrations in the produced water were measured by analyzing the radioactivity of effluent samples, and the amounts of retained polymer in the stratified models are given for each polymer in the stratified models are given for each experiment. Introduction In the early 1960's, a new technique using dilute polymer solutions to increase oil recovery was polymer solutions to increase oil recovery was introduced in secondary oil-recovery operations. Since then, this new technique has attained wide-spread commercial application. The success and the complexity of this new technology has induced many authors to investigate many aspects of this flooding technique. Laboratory and field studies, along with numerical simulation of polymer flooding, clearly demonstrated that polymer additives increase oil recovery. polymer additives increase oil recovery. Some of the laboratory results have shown that applying polymers in waterflooding reduces the residual oil saturation through an improvement in microscopic sweep efficiency. Other laboratory studies have shown that applying polymer solutions improves the sweep efficiency in polymer solutions improves the sweep efficiency in heterogeneous systems. Numerical simulation of polymer flooding, and a summary of 56 field applications, clearly showed that polymer injection initiated at an early stage of waterflooding is more efficient than when initiated at an advanced stage. Although much useful information has been presented, the experimental conditions were so presented, the experimental conditions were so variable that difficulties arose in correlating the numerical data. So, despite this good data, a systematic laboratory study of the factors influencing the performance of polymer flooding was still lacking in the literature. The purpose of this study was to investigate the effect of polymer concentration, polymer slug size, salinity in the polymer bank, initial water saturation, and permeability on the performance of polymer floods. The role of oil viscosity did not constitute a subject of this investigation. However, some of the data indicated that the applied polymer resulted in added recovery when displacing more viscous oil. The linear polymer-flood tests were coupled with tests in stratified systems, consisting of the same sand materials used in linear flood tests. Thus, it was possible to differentiate between the role of polymer in mobility control behind the flood front in each layer and its role in mobility control in the entire stratified system through improvement in vertical sweep efficiency. A radioactive, C14-tagged hydrolyzed polyacrylamide was used in all oil-recovery tests. polyacrylamide was used in all oil-recovery tests. SPEJ P. 338


2014 ◽  
Vol 2014 ◽  
pp. 1-9 ◽  
Author(s):  
Saurabh Mishra ◽  
Achinta Bera ◽  
Ajay Mandal

In order to reduce the permeability to water or brine, there is a possibility of polymer injection into the reservoir. In the present work, special focus has been paid in polymer [partially hydrolyzed polyacrylamide (PHPA)] injection as a part of chemical method. Tests were conducted in the laboratory at the ambient temperature to examine the reduction in permeability to water or brine in the well-prepared sand packed after the polymer injection. The experiments were performed to study the effect of polymer adsorption on permeability reduction by analyzing residual resistance factor values with different concentrations of polymer solutions. The rheological behavior of the polymer has also been examined. The experimental results also indicate that the adsorption behavior of polymer is strongly affected by salinity, solution pH, and polymer concentration. To investigate the effect of polymer adsorption and mobility control on additional oil recovery, polymer flooding experiments were conducted with different polymer concentrations. It has been obtained that with the increase in polymer concentrations, oil recovery increases.


SPE Journal ◽  
2019 ◽  
Vol 24 (04) ◽  
pp. 1700-1713 ◽  
Author(s):  
Siv Marie Åsen ◽  
Arne Stavland ◽  
Daniel Strand ◽  
Aksel Hiorth

Summary In this work, we examine the common understanding that mechanical degradation of polymers takes place at the rock surface or within the first few millimeters of the rock. The effect of core length on mechanical degradation of synthetic enhanced-oil-recovery (EOR) polymers was investigated. We constructed a novel experimental setup for studying mechanical degradation at different flow velocities as a function of distances traveled. The setup enabled us to evaluate degradation in serial mounted core segments of 3, 5, 8, and 13 cm individually or combined. By recycling, we could also evaluate degradation at effective distances up to 20 m. Using low-velocity reinjection of a polymer solution previously degraded at a higher rate, we simulated the effect of radial flow on degradation. Experiments were performed with two different polymers [high-molecular-weight (MW) hydrolyzed polyacrylamide (HPAM) and low-MW acrylamide tertiary butyl sulfonic acid (ATBS)] in two different brines [0.5% NaCl and synthetic seawater (SSW)]. In the linear flow at high shear rates, we observed a decline in degradation rate with distance traveled. Even after 20 m, some degradation occurred. However, the observed degradation was associated with high pressure gradients of 100 bar/m, which at field scale is not realistic. It is possible that oxidative degradation played a significant role during our experiments, where the polymer was cycled many times through a core. This occurrence could significantly affect our suggestion that mechanical degradation still occurs after 20 m or more of flow through a porous medium. The MW of the degraded polymer could be matched with a power-law dependency, MWD ≈ L–x, where x for the HPAM was 0.07 and x for the ATBS was 0.03. In the radial flow, where the velocity decreases by length, the mechanical degradation occurs close to the sandface with only minor degradation deeper in the formation. The length at which degradation reaches a stable condition is not determined. We confirmed previous findings that degradation depends on salinity (Maerker 1975) and MW (Stavland et al. 2010), and results show that in all experiments with significant degradation, most of the degradation takes place in the first core segment. Moreover, the higher the shear rate and degradation, the higher the fraction of degradation that occurs in the first core segment.


SPE Journal ◽  
2012 ◽  
Vol 17 (04) ◽  
pp. 1186-1195 ◽  
Author(s):  
Hua Guo ◽  
Pacelli L.J. Zitha ◽  
Rien Faber ◽  
Marten Buijse

Summary This article reports a laboratory study of a novel alkaline/surfactant/foam (ASF) process. The goal of the study was to investigate whether foaming a specially designed alkaline/surfactant (AS) formulation could meet the two key requirements for a good enhanced oil recovery (EOR) [i.e., lowering the interfacial tension (IFT) considerably and ensuring a good mobility control]. The study included phase-behavior tests, foam-column tests, and computed-tomography (CT)-scan-aided corefloods. It was found that the IFT of the designed AS and a selected crude oil drops by four orders of magnitude at the optimum salinity. The AS proved to be a good foaming agent in the column tests and corefloods in the absence of oil. The mobility reduction caused by the AS foam was hardly sensitive to salinity and increased with decreasing foam quality. CT-scanned corefloods demonstrated that AS foam, after a small AS preflush, recovered almost all the oil left after waterflooding. The oil-recovery mechanism by ASF combines the formation of an oil bank and the transport of emulsified oil by flowing lamellae. Further optimization of the ASF is needed to ensure that the oil is produced exclusively by the oil bank.


SPE Journal ◽  
2020 ◽  
Vol 25 (05) ◽  
pp. 2632-2647 ◽  
Author(s):  
Trygve Husveg ◽  
Mari Stokka ◽  
Rune Husveg ◽  
Stephane Jouenne

Summary Hydrolyzed polyacrylamides (HPAMs) are used as mobility-control agents to improve the macroscopic sweep efficiency of oil reservoirs. To maximize their viscosifying power, very-high-molecular-weight (MW) polymers are preferred, which in turn make them very sensitive to shear degradation. Shear degradation originates from chain stretching and breaking when the solution is subjected to a sudden acceleration. Fundamental development work is presented, where polymer degradation is studied in flow through reducers and expanders of various geometrical shapes, as well as through straight pipes and pipe coils of various diameters and lengths. The work also demonstrates that the creation of pressure drop through viscous pipe friction is very ineffective with regular tubes, most likely because of the drag-reducing effect of polymer. In addition, the arrangement of very long, straight, or coiled pipes in parallel is impractical and bulky. This paper further presents the development of a novel valve technology that solves these challenges. First, through the unique use of spiraling flow channels with optimally designed reducer and expansion zones, machined on the surface of disks, shear forces and thereby polymer degradation is controlled. Second, by arranging numerous such disks to form a disk stack, any target capacity can be met efficiently. Third, the disk-stack concept enables an easy and reliable plug-based solution for flow regulation and control. The performance of the new valve technology is demonstrated through small- and large-scale prototype tests. At very-shear-sensitive test conditions, it is demonstrated that polymer degradation of the new valve is less than 10% at 40- to 45-bar pressure drop, compared with 60 to 80% for a standard valve.


2008 ◽  
Vol 2 (4) ◽  
pp. 295-303
Author(s):  
Maria de Melo ◽  
◽  
Elizabete Lucas ◽  

Polymer flooding has been applied for petroleum recovery and the main results of this method are the effective increasing in oil production and the reduction of water circulation The objective of this work is to present a methodology for pre-selecting a polymer to be used in future research on enhanced oil recovery (EOR) by injecting polymer solution. A reservoir was selected and characterized. Seven samples of commercial partially hydrolyzed polyacrylamide (PHPA) were also selected and characterized. Polymer solutions were prepared and characterized in terms of filterability, viscosity, stability (under reservoir conditions) and mechanical degradation. Polymer-reservoir interaction was also investigated. The results showed that it is very useful to establish a methodology to pre-select the more suitable polymer for fluid injection operations in oil field. Besides, for the conditions used in this study, the best polymer presents hydrolysis degree of 30%, molar mass of 5106 and intrinsic viscosity of 10 ml/g.


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