Development of a New Concept of Steerable PDC Bit for Directional Drilling

1998 ◽  
Author(s):  
T.S. Roberts
Keyword(s):  
Directional Drilling ◽  
Pdc Bit

First Application of Hybrid Bit Technology to Optimize Drilling Through S Shape Directional Section with High Chert Content in UAE Land Operations

2021 ◽  
Author(s):  
Ygnacio Jesus Nunez ◽  
Munir Bashir ◽  
Fernando Ruiz ◽  
Rakesh Kumar ◽  
Mohamed Sameer ◽  
...  
Keyword(s):  
Good Condition ◽  
Polycrystalline Diamond ◽  
Steering System ◽  
Directional Drilling ◽  
Main Challenge ◽  
Drilling Parameters ◽  
Pdc Bit ◽  
Heterogeneous Formation ◽  
Polycrystalline Diamond Compact ◽  
Cutting Mechanisms

Abstract This paper highlights the solution, execution, and evaluation of the first 12.25″ application of hybrid bit on rotary steerable system in S-Shape directional application to drill interbedded formations with up to 25 % chert content in UAE land operations. The main challenge that the solution overcame is to drill through the hard chert layers while avoiding trips due to PDC bit damage nor drilling hour's limitation of TCI bit while improving the overall ROP and achieving the directional requirement. The solution package has demonstrated a superior ROP over rollercone bits, as well as improved PDC cutter durability and lower reactive torque leading to better steerability and stability which will be detailed in this paper. A significant contributor to such success was utilizing a new hybrid bit technology which incorporates the dual cutting mechanisms of both polycrystalline Diamond Compact (PDC) and rollercone bits. This allows a more efficient drilling by bringing the durability of the crushing action of rollercone to drill through hard interbedded lithology and the effectiveness of the shearing action of PDC cutters to improve ROP without sacrificing the toughness of the cutting structure edge. The proposed solution in combined with continues proportional rotary steering system managed to drill 4,670 ft through heterogeneous formation with chert nodules, with an average ROP of 38.29 ft\hr improving ROP by 15% and eliminating extra trips of utilizing roller cone bits to be able to drill though the chert nodules and avoid the PDC bit damage. Leading reduction in cost per foot by 35 %. Additionally, the hybrid bit exceed the expectation achieving 878 thousand of revolutions, with effective bearing and with the drilling cutting structure in a very good condition. Furthermore, the directional objectives were met with high quality directional drilling avoiding wellbore tortuosity. Such success was established through application analysis, specific formations drilling roadmaps and optimized drilling parameters in order to improve the overall run efficiency. The combination of roller cone and PDC elements in a hybrid bit designed to deliver better efficiency and torque stability significantly increased performance drilling the section in one single run, proven that heterogeneous formations can be drill.

Simulation study of new directional drilling PDC bit used in coal mine

2016 ◽  
Vol 20 (3) ◽  
pp. 142-148 ◽  
Author(s):  
Rongjun Sun ◽  
Pei Ju ◽  
Zhijun Shi
Keyword(s):  
Simulation Study ◽  
Coal Mine ◽  
Directional Drilling ◽  
Pdc Bit

Study of the Influence of Shale Anisotropy Orientation on Directional Drilling Performance in Shale

2017 ◽  
Author(s):  
Abdelsalam N. Abugharara ◽  
Charles A. Hurich ◽  
John Molgaard ◽  
Stephen D. Butt
Keyword(s):  
Depth Of Cut ◽  
Directional Drilling ◽  
Laboratory Procedure ◽  
Drilling Rig ◽  
Drilling Performance ◽  
Mechanical Measurements ◽  
Different Types ◽  
Pdc Bit ◽  
Weight On Bit ◽  
Shale Anisotropy

The influence of shale anisotropy orientation on shale drilling performance has been studied using a new laboratory procedure. This procedure includes drilling and testing three sets of shale samples in different orientations from a single rock sample. Shale samples of different types were collected from outcrops located at Conception Bay South (CBS) in Newfoundland, Canada. For predrilling tests, oriented physical and mechanical measurements on each type of shale were conducted on the same rocks that will be drilled later. For drilling tests, three sets of tests were conducted. Each set was in a different orientation, corresponding to those in the physical and mechanical measurements. Each set was conducted under the same drilling parameters of pressure, flow rate (FR), and weight on bit (WOB) using a fully instrumented laboratory scale drilling rig. Two different types of drill bits were used, including a 35 mm dual cutter PDC bit and a 25.4 mm diamond coring bit. The drilling data was analyzed by constructing relationships between drilling rate of penetration (ROP) versus orientation (i.e. 0°, 45°, or 90°). The analysis also included relationships between WOB and bit cutter Depth of Cut (DOC), Revolution Per Minute (RPM), and Torque (TRQ). All the above relations were evaluated as a function of shale bedding orientation. This evaluation can assist in understanding the influence of shale anisotropy on oriented drilling. Details of the conducted tests and results are reported.

First Non-Directional Casing While Drilling CWD Run in ADNOC Onshore Saves Five Days Rig Time and Improves the Well Construction Process Minimizing Associated Risks with Circulation Losses and Wellbore Instability

2021 ◽  
Author(s):  
Roswall Enrique Bethancourt ◽  
Mohammed Sarhan ◽  
Felix Leonardo Castillo ◽  
Imad Al Hamlawi ◽  
Luis Ramon Baptista ◽  
...  
Keyword(s):  
High Water ◽  
Drill String ◽  
Wellbore Stability ◽  
Abu Dhabi ◽  
Strengthening Effect ◽  
Directional Drilling ◽  
Rate Of Penetration ◽  
Well Integrity ◽  
Main Challenge ◽  
Pdc Bit

Abstract Loss of circulation while drilling the surface holes has become the main challenge in the Abu Dhabi Onshore developed fields. Typical consequences of losses are blind drilling and high instability of the wellbore that eventually led to hole collapse, drill string pack-offs and other associated well-integrity risks. Expensive operations including implementing aerated drilling technique, high water consumption and logistical constraints lead to difficulties reaching planned depth and running casing with added complexities of well integrity due to poor cement quality and bonding in the required isolation zones. Casing while drilling (CWD) is becoming a powerful method in mitigating both lost circulation as well as wellbore stability issues. This paper details the first 13 3/8″ × 16″ successful non-directional CWD trial accomplished in Abu Dhabi and the various advantages of the process. The Non-Directional CWD technology is used to drill vertical or tangent profiles with no directional drilling or logging (formation evaluation) requirements. The casing string is run with drillable body polycrystalline diamond cutters (PDC) bit and solid body centralizers are installed into the casing to achieve the required stand-off for cementing purpose. Some of the best practices applied to conventional drilling operations are not valid for CWD. The paper presents the methodology followed by the drilling engineers during the planning and preparation phases and presents a detailed description of the execution at the rig and the results of the evaluation including time savings, cement quality, rate of penetration, bottomhole assembly (BHA) directional tendency and losses comparison among others.The implementation of CWD saved the operator five days. The bit selection and fit-for-purpose bit design were critical factors for the success of the application. The interval was drilled (as planned) in one run through interbedded formations with a competitive rate of penetration (ROP). In this trial the interval consisted of 2,470ft with an average on-bottom ROP of 63.7 ft/hr, zero quality, health, safety and environmental (QHSE) incidents with enhanced safety for the rig crew.The technology eliminated the non-productive time (NPT) associated with tight spots, BHA pack-off, vibrations or stalls which it is an indication of good hole cleaning and optimum drilling parameters.Medium losses (10-15 BBL/hr) were cured due to the plastering and wellbore strengthening effect of CWD allowing drilling to resume with full returns.Well Verticality maintained with 0.3 degrees Inclination at section final depth.The drillable CWD bit was drilled out with a standard 12.25-in PDC bit in 1 hour as per the plan.

Prediction and Analysis of PDC Bit Downhole Behavior Provides Insights and Efficiencies for Directional Drilling

2017 ◽  
Author(s):  
B. Cuillier ◽  
D. Al-Enezi ◽  
B. Goswami ◽  
M. Al-Salamin ◽  
J. Al-Shelian ◽  
...  
Keyword(s):  
Directional Drilling ◽  
Pdc Bit

scholarly journals Working Load Characteristics of the PDC-Cone Composite Bit under Impact and Scraping

2020 ◽  
Vol 2020 ◽  
pp. 1-9
Author(s):  
Kuilin Huang ◽  
Chunxiao Zhou ◽  
Yingxin Yang ◽  
Haitao Ren ◽  
Qingzhi Niu
Keyword(s):  
Digital Simulation ◽  
Bending Moment ◽  
Lateral Force ◽  
Rock Breaking ◽  
Structure Design ◽  
Directional Drilling ◽  
Pdc Bit ◽  
Breaking Mechanism ◽  
Load Characteristics ◽  
Analysis System

The PDC-roller hybrid bit combines the cutting structure of a tricone bit with a PDC bit. It can achieve good results, breaking rock in directional drilling, drilling in inhomogeneous formations, and drilling in formations with high levels of hardness, and it can achieve the engineering goals of increasing speed and efficiency. First, we analyzed the rock-breaking mechanism of the composite bit and the principles of cushioning, torsion reduction, and prebreaking of the cone teeth during the breaking of rock. Second, cutting load models of the cone teeth and PDC teeth were established through unit experiments and through the calculation methods of the axial force, lateral force and torque, and lateral bending moment of the composite bit. Third, the digital simulation and analysis system was improved to include the function of calculating the working load of the composite bit. Taking an 8-1/2 inch, 2 + 4 type composite bit as an example, the working load characteristics of three cutting structures (cone, blade, and composite) were analyzed and compared. The analysis shows that the composite bit has high drilling efficiency, obvious deviation advantages, and good working stability under specific formation conditions. This paper provides technical support for the performance analysis, formation adaptability evaluation, and cutting structure design optimization of the PDC-cone bit.

Research on cutting track and working load of directional drilling PDC bit

2021 ◽  
pp. 109480
Author(s):  
Haiping Tian ◽  
Haitao Ren ◽  
Yan Yang ◽  
Dongdong Song
Keyword(s):  
Directional Drilling ◽  
Pdc Bit
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