Computer Simulator of Coiled Tubing Wellbore Cleanouts in Deviated Wells Recommends Optimum Pump Rate and Fluid Viscosity

1995 ◽  
Author(s):  
I.C. Walton
Keyword(s):  
Fluid Viscosity ◽  
Computer Simulator ◽  
Coiled Tubing ◽  
Pump Rate ◽  
Deviated Wells

Bicentric Milling Approach Enables the Recovery of the Horizontal Section of an Unconventional Well in Turkey

2021 ◽  
Author(s):  
Ernesto Franco Delgado ◽  
Felix Jahn ◽  
Liam Weir ◽  
Brian Bruce ◽  
Nestor Carreno
Keyword(s):  
Horizontal Section ◽  
Coiled Tubing ◽  
Cutting Head ◽  
Abnormal Pressure ◽  
Viable Solution ◽  
Casing Damage ◽  
Pump Rate ◽  
Engineering Team ◽  
Efficient Recovery ◽  
Casing Deformation

Abstract During the completion phase of an unconventional well in Turkey, casing deformation represented a challenge to the operator and Coiled Tubing (CT) service provider due to the potential loss of almost 70% of the horizontal section. The deformation obstructed the path to continue the milling the remaining plugs. The implementation of bicentric mills and Multi-Cycling Circulation Valve (MCCV) incorporated in the milling assembly allowed efficient recovery of the horizontal section. The tubing condition analysis done by the engineering team showed that symmetric mills would not be beneficial. Conformance tubing was not an option. Bicentric milling approach was deemed the most viable solution. This approach consists of using offset mills where rotation causes the cutting head to cover an area larger than the mill's frontal face. However, this approach could lead the CT pipe getting stuck due to big junk left. The use of a MCCV, limiting the number of milled plugs, and performing a fishing run between milling runs were key to the success of the bicentric milling approach. The Turkish well was completed with ten stages isolated by nine aluminum plugs. During the fracturing of stage seven, an abnormal pressure drop was observed while keeping the same pump rate, indicating possible casing damage. After all the stages were fractured, the CT proceeded to mill the plugs using a 4.63-in Outside Diameter (OD) mill. After three plugs were milled, an obstruction was detected, indicated by frequent aggressive motor stalls at the same depth. A tapered mill was run to perform a tubing conformance, and after several hours of unsuccessful penetration, the tool was recovered. At the surface, the tool showed signs of wear around 4.268 in. A 4.0-in OD mill was used to drift this section, and it passed free. An analysis of both the plug anatomy and the casing condition was done to determine the most viable solution. A 4-in OD bicentric mill was designed to pass across the restriction with an adjusted eccentricity to allow higher contact area. Three bicentric milling runs were made with the limit of a maximum of two plugs per run to avoid a CT stuck situation due to the larger cuttings as a result of the mill's asymmetry. The sparsity of information on using bicentric mills for plug milling required research into unpublished practices for such scenarios. This paper documents bicentric milling approach, the use of offset mills, and the mitigation measurements taken during this project to avoid a stuck situation due to large debris generated.

Well Cutting Without Explosives with Multiple Cuts on a Single Run

2021 ◽  
Author(s):  
Hanan Ghannam ◽  
Houssam Mourani ◽  
Brian Joseph Schwanitz
Keyword(s):  
Drill Pipe ◽  
Case Histories ◽  
Critical Part ◽  
Coiled Tubing ◽  
Electric Line ◽  
New Generation ◽  
Deviated Wells

Abstract Pipe cutting operations are often a critical part of stuck pipe situations, well interventions and plug and abandon operations which all need to remove cut sections of pipe from the well. Unlike traditional ‘blade’ style e-line cutters, which can jam under pipe compression or explosive pipe cutters, which need to dress-over the jagged cut by the rig, a new electric line mechanical cutter's unique design enables performance even if the pipe is under compression, in tension or is neutral. It can also perform multiple cuts in the same run, while creating a clean and machined cut with tool-entry friendly shape. This paper will describe the technology of the new generation cutter, present two case histories; one of multiple cuts of stuck drill pipe, per each run in hole, from Germany and one of a critical tubing cut from a subsea well in Nigeria, using electric wireline and tractor conveyed services for many tasks traditionally performed with coiled tubing in highly deviated wells. These "light vs heavy" solutions can often be done off-line from the rig.

Furthering the Capabilities of Coiled Tubing Production Logging in Horizontal and Highly Deviated Wells: The Advent of Reservoir Saturation Logging in Southern Mexico

2015 ◽  
Author(s):  
O. Jimenez Bueno ◽  
A. F. Mejia Nava ◽  
H. Hernandez Leyva ◽  
C. A. Mendoza Ortega ◽  
P. Ramondenc ◽  
...  
Keyword(s):  
Southern Mexico ◽  
Coiled Tubing ◽  
Deviated Wells

scholarly journals Impact of drilling fluid viscosity, velocity and hole inclination on cuttings transport in horizontal and highly deviated wells

2012 ◽  
Vol 2 (3) ◽  
pp. 149-156 ◽  
Author(s):  
Ali Piroozian ◽  
Issham Ismail ◽  
Zulkefli Yaacob ◽  
Parham Babakhani ◽  
Ahmad Shamsul Izwan Ismail
Keyword(s):  
Drilling Fluid ◽  
Fluid Viscosity ◽  
Cuttings Transport ◽  
Deviated Wells

scholarly journals Evaluating the effect of drill string rotation and change in drilling fluid viscosity on hole cleaning

2021 ◽  
Author(s):  
Samuel Bright Olawale ◽  
Promise O. Longe ◽  
Samuel Felix Ofesi
Keyword(s):  
Drilling Fluid ◽  
High Viscosity ◽  
Drill String ◽  
Rheological Parameters ◽  
Fluid Viscosity ◽  
Hole Cleaning ◽  
Low Viscosity ◽  
Cutting Bed ◽  
Viscosity Fluid ◽  
Deviated Wells

AbstractThe most primitive hole challenge is cleaning the hole, which is more severe in deviated wells. This problem was tackled in this research via experimental analysis and graphical evaluations. To hit this aim, rheological parameters were experimentally obtained, and Noah’s model was used to determine cutting bed erosion time at varying heights. A graphical evaluation was done using a case study of deviated wells X and Y from a Niger Delta field. The result shows that low-viscosity fluid, KCL polymer fluid and high-viscosity fluid take 124, 283 and 342 min, respectively, to erode equal height as graphical evaluation shows that hole cleaning will grow complex on deviation. Thus, the deduction from this work in reducing non-productive time (NPT) related to hole cleaning in drilling operation is first, prior to making a trip, pumping low-viscosity fluid at a high flow rate. Secondly, during drilling, increasing drill string rotation in deviated wells can effectively stir the cuttings into the annulus above the low session of the hole.

Benefits of Digital Monitoring of Flowback Returns During Coiled Tubing Milling and Cleanout Operations

2021 ◽  
Author(s):  
Courtney Payne ◽  
Wilson Yip ◽  
Sergio Rondon Fajardo ◽  
Ryan Leroux
Keyword(s):  
Real Time ◽  
Reynolds Numbers ◽  
Service Companies ◽  
Coiled Tubing ◽  
Pump Rate ◽  
Digital Monitoring ◽  
Visual Aid ◽  
Contrast Information ◽  
Missed Opportunity

Abstract Cleanouts and milling make up most of the common coiled tubing (CT) operations around the globe. The objective of each is to remove debris from a wellbore, such as sand, scale, cement, or fracture plugs, to promote an unobstructed flow path for fluids. For decades, operators and service companies have focused heavily on methods to optimize removal of debris through the development of specialized tools, fluids, techniques, and predictive models. These are coupled with wellsite equipment digital acquisition systems to capture CT behavior, pump rates, and chemical additive rates; very little attention has been given to the rates of the fluid and solids being returned to surface. The composition and quality of fluids being pumped into the well are often well characterized, and the pump rate is recorded digitally to the second. By contrast, information on the fluid being returned is frequently limited to intermittent, manual surveys of the flowback tank fluid level that often go unrecorded. Fluid samples are rarely analyzed, even by inexact measurements, to provide feedback to the predictive model. This results in a missed opportunity to optimize the operation as well as to recognize and respond to undesirable trends and actions in real time. This paper describes a simple digital acquisition system developed and implemented in the field to digitally record, plot, and monitor critical wellsite parameters including flowback rate, solids returns, annular velocities, and downhole Reynolds numbers. The system provides a real-time visual aid to observe the direct impact that operational decisions have on cleanout efficiency and the opportunity to correct and optimize the cleanout operation. Furthermore, the system offers the opportunity to rapidly recognize and respond to unexpected trends such as a gradual or sudden loss in return rate or a decrease of solids returns which could rapidly result in serious consequences such as a stuck-pipe situation.

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