Overcoming Challenges of Pigging the Unpiggable Pipelines

2021 ◽  
Author(s):  
Chinedu Oragwu ◽  
Daniel Molyneux ◽  
Lukeman Lawal ◽  
Stanley Ameh
Keyword(s):  
Carbon Steel ◽  
Oil And Gas ◽  
Raw Materials ◽  
Oil And Gas Industry ◽  
Regulatory Requirements ◽  
Gas Industry ◽  
Integrity Assessment ◽  
Flow Parameters ◽  
Petroleum Resources ◽  
Strict Compliance

Abstract Carbon steel pipelines are used to transport hydrocarbons globally because carbon steel is relatively easier to fabricate, safe for use, raw materials are available and less expensive. Amidst these benefits, carbon steel is susceptible to severe corrosion and other anomalies. Pipeline corrosion is a significant concern in the oil and gas industry. It has caused several minor and catastrophic losses of containment with resultant fatalities, environmental pollutions, asset damage, and production downtimes. The increasing failures of in-service pipelines have led the Department of Petroleum Resources (DPR) to intensify regulatory scrutiny of pipeline integrity assessment and management in Nigeria to ensure strict compliance to the regulatory requirements by the Oil Producing Companies. According to DPR Act (Section 2.5.2.1), all pipelines greater than 6" size diameter must be inspected every five (5) years with intelligent pigs (inline inspection tools) that would provide the accurate condition of the pipeline. However, many pipelines in Nigeria are unpiggable or difficult to inspect with intelligent pigs due to the unavailability of pigging facilities (especially in brownfields), pipelines with short bend radiuses, dual diameters, flow parameters, etcetera. This paper explores case studies involving the use of advanced inline inspection technology to conduct inline inspection of difficult-to-inspect dual-diameter pipelines.

scholarly journals Biofuels as an instrument of Russia hydrocarbons and agrarian exports competitiveness

2020 ◽  
Vol 175 ◽  
pp. 13029
Author(s):  
Denis Ushakov ◽  
Oleg Patlasov
Keyword(s):  
Oil And Gas ◽  
Raw Materials ◽  
Oil And Gas Industry ◽  
Business Value ◽  
Creative Economy ◽  
Gas Industry ◽  
Hydrocarbon Production ◽  
Advantages And Disadvantages ◽  
High Level ◽  
Science Intensity

Paper analyzes the prospects of biofuels second and third generation in the structure of the global energy balance, demonstrates a sharp decline in oil and gas revenues in the Russian budget, describes advantages and disadvantages of biodiesel and bioethanol production. The connection between the growth of Russia’s export potential in terms of hydrocarbon products processing with EU standards implementation has been proved. The problems of the realization of programs on the oxygenate technologies development in the Union State of Russia-Belarus were revealed. The capacity of the market of 3-4 generations fuel with using non-food raw materials and various types of biomass was estimated. Was proved that at a high level of growth in business value and profitability of production there are incentives to organize deep processing in Russia’s hydrocarbon production. It is proved that the oil and gas industry in a creative economy should increase its science intensity and depth of raw materials processing, including ones in related industries.

scholarly journals Proteomic study of Desulfovibrio ferrophilus IS5 reveals overexpressed extracellular multi-heme cytochrome associated with severe microbiologically influenced corrosion

2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Mohor Chatterjee ◽  
Yu Fan ◽  
Fang Cao ◽  
Aaron A. Jones ◽  
Giovanni Pilloni ◽  
...  
Keyword(s):  
Carbon Steel ◽  
Oil And Gas ◽  
Oil And Gas Industry ◽  
Microbiologically Influenced Corrosion ◽  
Extracellular Electron Transfer ◽  
Microbiological Corrosion ◽  
Microbial Corrosion ◽  
Gas Industry ◽  
Reliable Detection ◽  
Proteomic Study

AbstractMicrobiologically influenced corrosion (MIC) is recognized as a considerable threat to carbon steel asset integrity in the oil and gas industry. There is an immediate need for reliable and broadly applicable methods for detection and monitoring of MIC. Proteins associated with microbial metabolisms involved in MIC could serve as useful biomarkers for MIC diagnosis and monitoring. A proteomic study was conducted using a lithotrophically-grown bacterium Desulfovibrio ferrophilus strain IS5, which is known to cause severe MIC in seawater environments. Unique proteins, which are differentially and uniquely expressed during severe microbial corrosion by strain IS5, were identified. This includes the detection of a multi-heme cytochrome protein possibly involved in extracellular electron transfer in the presence of the carbon steel. Thus, we conclude that this newly identified protein associated closely with severe MIC could be used to generate easy-to-implement immunoassays for reliable detection of microbiological corrosion in the field.

Production of Metallurgically Cladded Pipes for High End Applications in the Oil and Gas Industry

2008 ◽  
Author(s):  
Thilo Reichel ◽  
Jochem Beissel ◽  
Vitaliy Pavlyk ◽  
Gernot Heigl
Keyword(s):  
Corrosion Resistance ◽  
Carbon Steel ◽  
Oil And Gas ◽  
Fem Analysis ◽  
Oil And Gas Industry ◽  
High Corrosion Resistance ◽  
Gas Industry ◽  
High Corrosion ◽  
Manufacturing Procedure ◽  
Longitudinal Welds

The paper describes the different industrially used options to produce a clad pipe and explains in detail the manufacture of metallurgically cladded pipes starting with the production of roll bonded plates. In plate manufacturing the advantages as well as the limitations of thermo-mechanical (TM) rolling are discussed. The TM-technology is shown to improve weldability, HIC-resistance, strength and toughness properties of the carbon steel section of the pipe. Moreover, it also improves corrosion resistance of the CRA layer. The pipe manufacturing procedure, which involves two welding technologies for longitudinal welds is described. The carbon steel parts of the pipe are joined using double-sided multi-pass Submerged-Arc-Welding (SAW). The single-pass Electroslag-Welding (ESW) is subsequently used for recladding of the CRA layer. The multi-pass SAW results in excellent mechanical properties of the weld joint, whereas the ESW technique ensures low dilution of CRA with the carbon steel, a smooth weld bead shape and a high corrosion resistance of the deposited layer. With the aid of thermodynamic modeling and numerical simulations it is shown, that the high corrosion resistance is promoted by an intensive mixing within the ESW weld pool and relatively low segregation level of Cr and Mo during solidification. Furthermore, FEM analysis is applied to examine the plastic deformation and residual stresses distribution in the pipe during forming, welding and final calibration. The obtained information assists in optimization of manufacturing procedure, and can also be included in prediction of resulting pipe fatigue during operation.

scholarly journals Effect of pH in SRB (ATCC 7757) Growth for Oil and Gas API X 70 Steel Pipes

2019 ◽  
Vol 3 (1) ◽  
pp. 30-36
Author(s):  
Zuraini Din ◽  
Keyword(s):  
Carbon Steel ◽  
Corrosion Rate ◽  
Oil And Gas ◽  
Desulfovibrio Desulfuricans ◽  
Oil And Gas Industry ◽  
Gas Industry ◽  
Corrosion Failure ◽  
Bacteria Growth ◽  
Steel Pipes ◽  
Metal Pipes

In the oil and gas industry, pipeline is the major transportation medium to deliver the products. According to [1] containment of pipeline loss to indicate that corrosion has been found to be the most predominant cause for failures of buried metal pipes. MIC has been identified as one of the major causes of underground pipeline corrosion failure and Sulphate Reducing Bacteria (SRB) are the main reason causing MIC, by accelerating corrosion rate. The objectives of this study is to study the SRB growth, Desulfovibrio desulfuricans ATCC 7757 due to pH and determine the optimum value controlling the bacteria growth on the internal pipe of carbon steel grade API X70. The result shows that the optimum SRB growth is at range pH 5-5 to 6.5 and the exposure time of 7 to 14 days. At pH 6.5 the maximum corrosion rate is 1.056 mm/year. Corrosion phenomena on carbon steel in the study proven had influence by pH and time. From this result pitting corrosion strongly attack at carbon steel pipe. In the future project, it is recommended to study the effect of different pipe location for example the pipeline under seawater.

scholarly journals MECHANISMS AND INSTRUMENTS FOR ENSURING ECONOMIC SECURITY OF OIL AND PETROCHEMICAL ENTERPRISES

2020 ◽  
Vol 8 (1) ◽  
pp. 126-130
Author(s):  
Camila Weisman
Keyword(s):  
Crude Oil ◽  
Oil And Gas ◽  
Raw Materials ◽  
Oil Production ◽  
Oil And Gas Industry ◽  
Economic Security ◽  
Gas Industry ◽  
Important Direction ◽  
The Russian Federation ◽  
Oil And Gas Sector

The oil and gas industry remains for Russia the most important source of income, a strategic industry. According to official figures of the Ministry of Finance of the Russian Federation, income from the oil and gas sector, according to the results of 2019, is 40% of the total budget of the country. A large volume of crude oil and gas is exported from the country. The tax burden on raw materials reaches up to 60% of the initial cost, which makes oil production at new fields extremely unprofitable. The most important direction for the country is the transition from a strategy for the sale of crude oil products to refined ones, which have an additional cost. The article discusses the features of domestic oil production, analyzes the reasons for overpriced in comparison with competitive raw materials from other oil producing leader countries. The strategy of ensuring the economic security of the industry is noted, the main tools are listed and the mechanisms for ensuring the economic security of petrochemical industry enterprises are presented.

ANALYSIS OF A STRAIN GAUGE FOR THE OIL AND GAS INDUSTRY

2020 ◽  
pp. 10-15
Author(s):  
G.A. Ermolaev ◽  
N.V. Gorbunov
Keyword(s):  
Oil And Gas ◽  
New Technologies ◽  
Raw Materials ◽  
Oil And Gas Industry ◽  
Element Analysis ◽  
Gas Industry ◽  
Analysis And Design ◽  
Sensor Model ◽  
Specialized Equipment ◽  
Tension Sensor

Hydrocarbon raw materials are the cornerstone of modern civilization. Evaluating the resources of existing fields is the most important condition for making a decision on the feasibility of production using new technologies. We discuss the results of analysis and design of a rope tension sensor model for delivering specialized equipment to wells to determine the prospects of a well. The calculations were performed using the universal finite element analysis software package ANSYS.

Reducing Accidents Through the Implementation of the Minimum Industry Safety Training for Downstream Operations Mistdo in the Nigerian Oil and Gas Industry

2021 ◽  
Author(s):  
Michael Edem ◽  
Okechukwu Nwankwo ◽  
Jennifer Muku ◽  
Fatima Usman ◽  
Chidi Ike
Keyword(s):  
Oil And Gas ◽  
Oil And Gas Industry ◽  
Workplace Safety ◽  
Safety Training ◽  
Industry Data ◽  
Gas Industry ◽  
Barrier Failure ◽  
Petroleum Resources ◽  
Model Training ◽  
Training Provider

Abstract The Department of Petroleum Resources (DPR), the Petroleum Regulatory agency of the Nigerian oil and gas industry is mandated by law to investigate accidents in the industry. Data obtained from the oil and gas accident database from the Department of Petroleum Resources shows that accidents in the downstream sector contribute about 70%, when compared to the upstream sector. One of the reoccurring root causes from investigations point to administrative barrier failure – which is a lack of training and re-training of staff in the downstream sector on workplace safety. Against this background, the DPR introduced the Minimum Industry Safety Training for Downstream Operations (MISTDO) as part of the Safety Audit Clearance policy launched to drive safety in the downstream sector. MISTDO is a basic safety training which must be undertaken by all personnel working in the downstream sector of the Nigerian oil and gas industry. This paper reviews the recorded accidents that have occurred in the downstream sector between 2014 – 2019; examines the MISTDO courses for the various workers in downstream facilities; analyses the MISTDO tripartite model (Training provider, Operator and DPR) adopted; the effects of implementation of MISTDO and concludes with the value additions of the MISTDO program to the industry.

Implementing Genetic Algorithms to Assist Oil and Gas Pipeline Integrity Assessment and Intelligent Risk Optimization

2017 ◽  
Vol 7 (4) ◽  
pp. 63-82
Author(s):  
Gustavo Calzada-Orihuela ◽  
Gustavo Urquiza-Beltrán ◽  
Jorge A Ascencio ◽  
Gerardo Reyes-Salgado
Keyword(s):  
Genetic Algorithms ◽  
Oil And Gas ◽  
Oil And Gas Industry ◽  
Gas Industry ◽  
Intelligent Support ◽  
Risk Levels ◽  
Integrity Assessment ◽  
Risk Optimization ◽  
Distribution Of Resources ◽  
Pipeline Segment

Oil and gas industry, worldwide, needs to monitor, control and assess the elements that are involved in the general oil transportation and production processes. However, these processes are not risk free. The project proposes an intelligent support system that provides optimized projections for effective risk management. The project focuses on the development of a set of Genetic Algorithms (GAs), a branch of AI systems that assists to optimize the usage and distribution of resources. GAs will reduce the latent risks and potential dangers as much as possible. The main purpose is to minimize the risk levels in a pipeline segment based on their condition and by detecting optimal variable configurations: their Risk of Failure (RoF), Probability of Failure (PoF), Consequence of Failure (CoF), and their sub elements (threats and impacts). The heuristic results generated by this set of GAs show a significant reduction on the risk assessment measures, by finding “optimized” configurations of these variables.

Sign in / Sign up

Export Citation Format

Share Document