Front-End Integrated Production System Modelling for Production Optimization – Experience from a Niger Delta Field

2021 ◽  
Author(s):  
Felix Okoro ◽  
Elias Arochukwu ◽  
Segun Adomokhai ◽  
Linda Dennar

Abstract The M001 project involved the hook-up of 12 wells (17 conduits) which were drilled and completed between year 2000 and 2005 but were closed-in for operational reasons, until year 2019 when the first seven (7) conduits on cluster MX1 were cleaned up successfully. The seven conduits (Well-A, Well-B, Well-C, Well-D, Well-E, Well-F & Well-G) were expected to flow via three 8" bulk lines. Post well open-up and handover to production, significant bulking / backing out effects were observed. An average Flow Line Pressure (FLP) of ∼22 bar was recorded on the flowlines, hence limiting the capacity to bulk the wells, [FLP increases towards Flowing Tubing Head Pressure (FTHP) hence, pushing the well out of the critical flow envelope as FTHP<<1.7FLP]. Due to this challenge, total production from Cluster MX1 was sub-optimal with only five (5) conduits out of seven (7) able to flow due to bulking and backing out effect. The sub-optimal performance from the conduits were investigated using the Integrated Production System Model (IPSM) / PIPESIM models. Four different scenarios were run in the model and the calibrated IPSM model indicated all 7 conduits should flow if there are no surface restrictions. The model identified pressure, mass and rate imbalances in the integrated system and suggested the presence of a restriction at the manifold, causing sub-optimal production from the wells. The model outcome triggered an onsite investigation / troubleshooting from the wellhead to the manifold at the facilities end where an adjustable choke was identified in the ligaments of the manifold. In line with process safety requirements, a risk assessment was carried out and a Management of Change (MOC) raised to remove the adjustable choke at the manifold. Post implementation of the intervention, all the seven (7) conduits produced without any bulking effect. Total production realized from the seven (7) conduits post execution of the recommended action is ca. 9.3 kbopd against 5.2 kbopd pre-intervention. A total of ca. 4.1 kbopd production gain was realized and 10 mln USD proposed for additional bulkline was saved.

2018 ◽  
Vol 24 (3-4) ◽  
Author(s):  
P. Dremák ◽  
Á. Csihon ◽  
I. Gonda

In our study, vegetative characteristics of 39 apple cultivars were evaluated in environmentally friendly production systems. Numbers of the branches of the central leader in different high zones were shown. According to our results, number of the branches of the axis was probably larger in the integrated production system, compared to the organic one, which is related to the conditional status of the trees. Based on our experiences training and maintaining canopies in integrated system was easier, as relative more extensive canopies were needed in organic farming.


2021 ◽  
Author(s):  
Zalina Ali ◽  
Astriyana Anuar ◽  
Nicolas Grippo ◽  
Nurshahrily Emalin Ramli ◽  
Najmi Rahim

Abstract Aging facilities and increasing complexity in operations (e.g., increasing water cut, slugging, sand or wax production) continue to widen the gap between actual production and the full potential of the field. To enable production optimization scenarios within an integrated system comprises of reservoirs, wells and surface facilities, the application of an integrated network modelling has been applied. The highlight of this paper is the synergy of Integrated Production Network Modelling (IPNM) utilizing Steady State Simulator (PROSPER-GAP) and the Transient Simulator (OLGA) tools to identify potential quick gains through gaslift optimization as well as mid and long-term system optimization alternatives. The synergy enables significant reduction in transient simulation time and reduced challenges in OLGA well matching, especially in selecting accurate modelling parameters e.g., well inflow performance (validated well (string) production data, reservoir pressure, temperature and fluid properties and the Absolute Open Flow (AOF) of each well). The paper showcased the successful production gain achieved as well as the workflows and methodologies applied for both Steady State Integrated Production Modelling (IPM Steady State) and Integrated Transient Network Modelling (IPM Transient) as tools for production enhancement. Even though IPM Steady State shows promising results in term of field optimization potential, to increase accuracy and reduce uncertainties, IPM Transient is recommended to be performed to mimic the actual transient phenomena happening in the well to facilities


2015 ◽  
Vol 50 (1) ◽  
pp. 29-38 ◽  
Author(s):  
MS Shah ◽  
HMZ Hossain

Decline curve analysis of well no KTL-04 from the Kailashtila gas field in northeastern Bangladesh has been examined to identify their natural gas production optimization. KTL-04 is one of the major gas producing well of Kailashtila gas field which producing 16.00 mmscfd. Conventional gas production methods depend on enormous computational efforts since production systems from reservoir to a gathering point. The overall performance of a gas production system is determined by flow rate which is involved with system or wellbore components, reservoir pressure, separator pressure and wellhead pressure. Nodal analysis technique is used to performed gas production optimization of the overall performance of the production system. F.A.S.T. Virtu Well™ analysis suggested that declining reservoir pressure 3346.8, 3299.5, 3285.6 and 3269.3 psi(a) while signifying wellhead pressure with no changing of tubing diameter and skin factor thus daily gas production capacity is optimized to 19.637, 24.198, 25.469, and 26.922 mmscfd, respectively.Bangladesh J. Sci. Ind. Res. 50(1), 29-38, 2015


2021 ◽  
Vol 1823 (1) ◽  
pp. 012117
Author(s):  
Marti Widya Sari ◽  
Herianto ◽  
IGB Budi Dharma ◽  
Alva Edy Tontowi

2021 ◽  
Author(s):  
Oleksandr Doroshenko ◽  
Miljenko Cimic ◽  
Nicholas Singh ◽  
Yevhen Machuzhak

Abstract A fully integrated production model (IPM) has been implemented in the Sakhalin field to optimize hydrocarbons production and carried out effective field development. To achieve our goal in optimizing production, a strategy has been accurately executed to align the surface facilities upgrade with the production forecast. The main challenges to achieving the goal, that we have faced were:All facilities were designed for early production stage in late 1980's, and as the asset outdated the pipeline sizes, routing and compression strategies needs review.Detecting, predicting and reducing liquid loading is required so that the operator can proactively control the hydrocarbon production process.No integrated asset model exists to date. The most significant engineering tasks were solved by creating models of reservoirs, wells and surface network facility, and after history matching and connecting all the elements of the model into a single environment, it has been used for the different production forecast scenarios, taking into account the impact of infrastructure bottlenecks on production of each well. This paper describes in detail methodology applied to calculate optimal well control, wellhead pressure, pressure at the inlet of the booster compressor, as well as for improving surface flowlines capacity. Using the model, we determined the compressor capacity required for the next more than ten years and assessed the impact of pipeline upgrades on oil gas and condensate production. Using optimization algorithms, a realistic scenario was set and used as a basis for maximizing hydrocarbon production. Integrated production model (IPM) and production optimization provided to us several development scenarios to achieve target production at the lowest cost by eliminating infrastructure constraints.


2021 ◽  
Author(s):  
Sagun Devshali ◽  
Ravi Raman ◽  
Sanjay Kumar Malhotra ◽  
Mahendra Prasad Yadav ◽  
Rishabh Uniyal

Abstract The paper aims to discuss various issues pertaining to gas lift system and instabilities in low producer wells along with the necessary measures for addressing those issues. The effect of various parameters such as tubing size, gas injection rate, multi-porting and gas lift valve port diameter on the performance analysis of integrated gas lift system along with the flow stability have been discussed in the paper. Field X is one of the matured offshore fields in India which has been producing for over 40 years. It is a multi-pay, heterogeneous and complex reservoir. The field is producing through six Process Complexes and more than 90% of the wells are operating on gas lift. As most of the producing wells in the field are operating on gas lift, continuous performance analysis of gas lift to optimize production is imperative to enhance or sustain production. 121 Oil wells and 7 Gas wells are producing through 18 Wellhead platforms to complex X1 of the field X. Out of these 121 oil wells, 5 are producing on self and remaining 116 with gas lift. In this paper, performance analysis of these 116 flowing gas lift wells, carried out to identify various problems which leads to sub-optimal production such as inadequate gas injection, multi-porting, CV choking, faulty GLVs etc. has been discussed. On the basis of simulation studies and analysis of findings, requisite optimization/ intervention measures proposed to improve performance of the wells have been brought out in the paper. The recommended measures predicted the liquid gain of about 1570 barrels per day (518 barrels of oil per day) and an injection gas savings in the region of about 28 million SCFD. Further, the nodal analysis carried out indicates that the aforementioned gas injection saving of 28 million SCFD would facilitate in minimizing the back pressure in the flow line network and is likely to result in an additional production gain of 350 barrels of liquid per day (65 barrels of oil per day) which adds up to a total gain of 1920 barrels of liquid per day (583 barrels of oil per day). Additionally, system/ nodal analysis has also been carried out for optimal gas allocation in the field through Integrated Production Modelling. The analysis brings out a reduction in gas injection by 46 million SCFD with likely incremental oil gain of ~100 barrels of oil per day.


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