Optimal Design of Magnetic Torque for a Hydraulic-Magnetic Rotary Hole Cleaning Tool in Horizontal Drilling

2021 ◽  
pp. 1-12
Author(s):  
Sun Xiao-feng ◽  
Qiao-bo Hu ◽  
Jingyu Qu ◽  
Wei Li ◽  
Ning Mao ◽  
...  

Summary The cleanliness of wellbore is a key factor in the drilling speed and quality of an oil field, especially in long horizontal sections of horizontal wells. Therefore, a hydraulic-magnetic rotary hole cleaning tool has been designed that does not rely on the rotary action of the drillpipe and could be used with a downhole motor to improve hole cleaning efficiency. However, the influence of magnet shape on the transmission of magnetic torque has remained unclear, such that the magnetic shaft transmission torque needed to be optimized to ensure efficient tool operation. In this study, magnetic field control equations were established in the region of the permanent magnet and air gap, and the magnetic flux distribution and magnetic torque generated between two magnetic axes in each field were calculated. Also, the influence of various magnetic field parameters on magnetic torque conduction of a strip magnet were compared and analyzed and then confirmed by comparison with experimental results. The results showed that the magnetic torque transmitted by strip magnets varied sinusoidally with magnetic axis deviation angles and that the highest torque was generated in the 12-pole model. However, the rate of increase in magnetic torque with magnet thickness was opposite to that of tile magnets, increasing with increasing magnet thickness. Magnetic torque variation with covered area was specific in the 6-pole model, showing a tendency of increasing and then decreasing. When magnet thickness was 12 mm and magnet coverage area in the effective cross section of the tool was 80%, the highest magnetic torque/unit volume of magnet was generated for achieving economic optimization. The results led to conclusions that, by solving the regional magnetic field, the magnetic torque change characteristics during movement of the magnetic drive mechanism of the hydraulic-magnetic rotary hole cleaning tool were simulated successfully and that these results could be used as an optimization analysis method for the magnetic drive mechanism of such tools.

2011 ◽  
Vol 55-57 ◽  
pp. 418-423 ◽  
Author(s):  
Shun Qi Mei ◽  
Qiao Xu ◽  
Zhi Ming Zhang ◽  
Qing Song Liu

The numerical analysis and calculation of magnetic field is one of the key issues for designing the magnetic drive mechanisms. This paper discusses the method of finite element analysis of the magnetic field based on ANSYS software, analyzes and simulates the magnetic field in the axial magnetic drive mechanism of the latest textile twisting spindles by means of ANSYS, analyzes and calculates the magnetic induction intensity, magnetic field intensity distribution with the different thickness of the air gap between the drive rotor and driven rotor, and the different quantity of magnets. The analysis method and results can provide reference for the design of magnetic drive mechanisms.


2021 ◽  
Vol 73 (05) ◽  
pp. 59-60
Author(s):  
Chris Carpenter

This article, written by JPT Technology Editor Chris Carpenter, contains highlights of paper SPE 203335, “Using MSE and Downhole Drilling Dynamics in Achieving a Record Extended-Reach Well Offshore Abu Dhabi,” by Nashat Abbas and Jamal Al Nokhatha, ADNOC, and Luis Salgado, Halliburton, et al., prepared for the 2020 Abu Dhabi International Petroleum Exhibition and Conference, Abu Dhabi, held virtually 9–12 November. The paper has not been peer reviewed. Complex extended-reach-drilling (ERD) wells often present challenges with regard to geological aspects of data requirement and transmittal, reactive geosteering response times, and accuracy of well placement. Such scenarios may require innovative approaches in Middle East carbonate reservoirs. The objective of the complete paper is to illustrate that, by assessing the details of reservoir geology and key operational markers relevant for best practices, drilling approaches can be customized for each reservoir or scenario. Reservoir Background and Geology The planned reservoir section is a single horizontal of approximately 25,000-ft lateral length at a spacing of 250 m from adjacent injectors. The well was drilled from an artificial island. Field A, a shallow-water oil field, is the second-largest offshore field and the fourth-largest field in the world. Horizontal drilling was introduced in 1989, and an extensive drilling campaign has been implemented since then using steerable drilling technologies. This study is concerned only with wells drilled to develop Reservoir B in Field A, which contributes to the main part of initial oil in place and production. The thick limestone reservoir is subdivided into six porous layers, labeled from shallow to deep as A, B, C, D, E, and F. Each porous layer is separated by thin, low-porosity stylolites. The reservoir sublayer B, consisting of approximately 18-ft-thick calcareous limestones, was selected as the target zone for the 25,420-ft horizontal section. ERD, constructed on artificial islands, began on 2014 with a measured depth (MD)/true vertical depth (TVD) ratio approaching 2.2:1 or 2.4:1. A recent ERD well, Well A, was drilled at the beginning of 2020 with a MD/TVD ratio of 5:1. This value is a clear indication of progressively increasing challenges since the start of the project. Mechanical specific energy (MSE) has long been used to evaluate and enhance the rate of penetration (ROP); however, its use as an optimization tool in ERD wells has not been equally significant. This may have been mostly because of historical use of surface-measured parameters, which do not necessarily indicate the energy required to destroy the rock, particularly in ERD wells. Using optimization tools as part of the bottomhole assembly (BHA) downhole close to the bit provides actual weight-on-bit (WOB) and torque-on-bit (TOB) applied to the drilling bit to destroy the rock and, thus, results in more-representative MSE measurements to optimize drilling parameters and ROP in ERD wells.


2018 ◽  
Vol 619 ◽  
pp. A165 ◽  
Author(s):  
A. J. Cridland

Here a physical model for terminating giant planet formation is outlined and compared to other methods of late-stage giant planet formation. As has been pointed out before, gas accreting into a gap and onto the planet will encounter the planetary dynamo-generated magnetic field. The planetary magnetic field produces an effective cross section through which gas is accreted. Gas outside this cross section is recycled into the protoplanetary disk, hence only a fraction of mass that is accreted into the gap remains bound to the planet. This cross section inversely scales with the planetary mass, which naturally leads to stalled planetary growth late in the formation process. We show that this method naturally leads to Jupiter-mass planets and does not invoke any artificial truncation of gas accretion, as has been done in some previous population synthesis models. The mass accretion rate depends on the radius of the growing planet after the gap has opened, and we show that so-called hot-start planets tend to become more massive than cold-start planets. When this result is combined with population synthesis models, it might show observable signatures of cold-start versus hot-start planets in the exoplanet population.


2020 ◽  
Vol 17 (6) ◽  
pp. 1602-1615
Author(s):  
Xu-Yue Chen ◽  
Tong Cao ◽  
Kai-An Yu ◽  
De-Li Gao ◽  
Jin Yang ◽  
...  

AbstractEfficient cuttings transport and improving rate of penetration (ROP) are two major challenges in horizontal drilling and extended reach drilling. A type of jet mill bit (JMB) may provide an opportunity to catch the two birds with one stone: not only enhancing cuttings transport efficiency but also improving ROP by depressuring at the bottom hole. In this paper, the JMB is further improved and a new type of depressure-dominated JMB is presented; meanwhile, the depressurization capacity of the depressure-dominated JMB is investigated by numerical simulation and experiment. The numerical study shows that low flow-rate ratio helps to enhance the depressurization capacity of the depressure-dominated JMB; for both depressurization and bottom hole cleaning concern, the flow-rate ratio is suggested to be set at approximately 1:1. With all other parameter values being constant, lower dimensionless nozzle-to-throat-area ratio may result in higher depressurization capacity and better bottom hole cleaning, and the optimal dimensionless nozzle-to-throat-area ratio is at approximately 0.15. Experiments also indicate that reducing the dimensionless flow-rate ratio may help to increase the depressurization capacity of the depressure-dominated JMB. This work provides drilling engineers with a promising tool to improve ROP.


Energies ◽  
2019 ◽  
Vol 12 (3) ◽  
pp. 336 ◽  
Author(s):  
Jingyu Qu ◽  
Tie Yan ◽  
Xiaofeng Sun ◽  
Zijian Li ◽  
Wei Li

The hole cleaning device is a powerful application which can effectively slow down the deposition of cuttings during drilling. However, in this complicated swirl flow created by the device, the decay of the swirl flow and the particle behavior are not evident yet. In this paper, the decay of the swirl flow and the particle behavior in the swirl flow field are studied by the Eulerian–Eulerian two-fluid model (TFM) coupled with the kinetic theory of granular flows (KTGF), and sliding mesh (SM) technique for simulating the fluid flow. The results show that the swirl intensity decays exponentially along the flow direction under laminar flow conditions. The swirl flow has a longer acting distance at a higher rotational speed, which can effectively slow down the deposition of cutting particles. The initial swirl intensity of swirl flow induced by the blades increases significantly with the increase of blade height and the decrease of the blade angle. The tangential velocity of the cutting particles in the annulus is more significant near the central region, gradually decreases toward the wall in the radial direction, and rapidly decreases to 0 at the wall surface. The decay rate is negatively correlated with the initial swirl intensity. The results presented here may provide a useful reference for the design of the hole cleaning device.


2011 ◽  
Vol 29 (10) ◽  
pp. 1809-1826 ◽  
Author(s):  
H. Korth ◽  
L. Rastätter ◽  
B. J. Anderson ◽  
A. J. Ridley

Abstract. Spatial distributions of the large-scale Birkeland currents derived from magnetic field data acquired by the constellation of Iridium Communications satellites have been compared with global-magnetosphere magneto-hydrodynamic (MHD) simulations. The Iridium data, spanning the interval from February 1999 to December 2007, were first sorted into 45°-wide bins of the interplanetary magnetic field (IMF) clock angle, and the dependencies of the Birkeland currents on solar wind electric field magnitude, Eyz, ram pressure, psw, and Alfvén Mach number, MA, were then examined within each bin. The simulations have been conducted at the publicly-accessible Community Coordinated Modeling Center using the University of Michigan Space Weather modeling Framework, which features a global magnetosphere model coupled to the Rice Convection Model. In excess of 120 simulations with steady-state conditions were executed to yield the dependencies of the Birkeland currents on the solar wind and IMF parameters of the coupled model. Averaged over all IMF orientations, the simulation reproduces the Iridium statistical Birkeland current distributions with a two-dimensional correlation coefficient of about 0.8, and the total current agrees with the climatology averages to within 10%. The total current for individual events regularly exceeds those computed from statistical distributions by factors of ≥2, resulting in larger disparities between observations and simulations. The simulation results also qualitatively reflect the observed increases in total current with increasing Eyz and psw, but the model underestimates the rate of increase by up to 50%. The equatorward expansion and shift of the large-scale currents toward noon observed for increasing Eyz are also evident in the simulation current patterns. Consistent with the observations, the simulation does not show a significant dependence of the total current on MA.


1980 ◽  
Vol 47 (2) ◽  
pp. 377-382 ◽  
Author(s):  
K. Miya ◽  
T. Takagi ◽  
Y. Ando

Some corrections have been made hitherto to explain the great discrepancy between experimental and theoretical values of the magnetoelastic buckling field of a ferromagnetic beam plate. To solve this problem, the finite-element method was applied. A magnetic field and buckling equations of the ferromagnetic beam plate finite in size were solved numerically assuming that the magnetic torque is proportional to the rotation of the plate and by using a disturbed magnetic torque deduced by Moon. Numerical and experimental results agree well with each other within 25 percent.


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