Remote Reservoir Exploration in Odoptu-More Field by Delivering ERD Wells Using Multilateral Drilling Technology

2021 ◽  
Author(s):  
Anna Shakhova ◽  
Natalia Lisyutina ◽  
Irina Lebedeva ◽  
Oleg Valshin ◽  
Roman Savinov ◽  
...  

Abstract This paper provides the results that were achieved and shares the drilling unique practices that were implemented to deliver the first complex bilateral extended reach drilling (ERD) well in Odoptu-more field (North Dome). Well design driven by geological objectives considered drilling 215.9mm main and pilot holes (PH). Well complexity was governed by the type of a profile having ERD ratio of 5.22 (main hole) / 4.60 (PH) and trajectory's 3D nature (turn in azimuth of 90 degrees) compared to previous wells in the project drilled mainly with 2D profiles. Apart from the problems connected with drilling and casing upper sections key challenges comprised kicking off in 215.9mm open hole at 5955m MD and 1512m TVD with rotary steerable system, setting cement plugs at shallow true vertical depth (TVD) at 89 degrees of inclination to abandon laterally drilled PH, delivering 168.3mm production liner to bottom with a risk of entering a lateral while running in hole. An effective collaboration between integrated engineering team and customer departments went far beyond ERD standard set of operations already existing in the project thus allowing to break its own records and to set new achievements due to integrated technological approach. The longest 444.5mm section (2975 m) was drilled in one run achieving the record daily drilling rate and rate of penetration (ROP). Cementing of 244.5mm floated liner resulted in the highest good cement bond integrity percentage ever achieved among other wells in project due to new ways of casing standoff and fluid rheology hierarchy modeling. For the first time in the project 215.9mm main horizontal hole in extreme reach ERD well has been drilled by kicking off in open hole from the pilot horizontal one with push-the-bit rotary steerable system without a kickoff plug with pilot hole being abandoned by setting cement plugs. Project-specific risk assessment conducted by team allowed successful deployment of 168.3mm liner into the main hole. Moreover, due to thorough engineering planning electrical submersible pump (ESP) was run without extending 244.5mm liner to surface by tie-back thus saving additional 7 days. Drilling first bilateral ERD well unlocked opportunities for the operator to reach, explore and develop different extended geological targets thus eliminating well construction process of additional wells on drilling upper sections.

2021 ◽  
Author(s):  
Hussien Alzaki ◽  
Nadhir Rahmani ◽  
Matthew Carr

Abstract Long-extended reach drilling (ERD) well has become necessary to reach untapped resources. This paper will describe pre-planning, execution and post results of drilling ERD wells with large bore design of 12¼" as the main step out section and deploying 9⅝" casing on shallow TVD of 4,200’. Progressive increase of the ERD ratio and complexity from one well to the next was planned and executed till we reached the longest well deploying 8 KM of 9⅝" casing with 5.4 ERD ratio at 26,179' TD horizontally all the way. A learning curve was established on drilled wells while progressively increasing reach and complexity. Subject well was the longest of any well planned in the field by far. Success involved implementation of technically modeled engineered solutions and verified during execution. Operational procedures including but not limited to: proper planning and execution of well profile to ensure optimum placement in a specific formation and minimum side forces. Drilling and tripping procedures to ensure the lowest friction factor (FF) and allow drilling to target depth (TD) with optimum rig capability. Engineered solution for casing running technologies, which involved rotation and conventional running and floatation. The longest ERD well was drilled to 26,179' TD with field ROP record in 12¼" hole section, maintaining very good hole quality proved by smooth bit trips out of hole and the final trip at TD on elevators. Hole cleaning and fluids strategy was developed and executed efficiently to measure FFs as low as possible for successful 9⅝" deployment. Engineered solution was proposed for 9⅝" deployment and was successfully trial tested on a shorter well to validate simulations. Casing rotation FFs came close to the modeled FFs. The 9⅝" Casing was deployed to bottom as planned and the cement job was performed successfully. Various records were achieved: the subject well achieved the deepest 9⅝" horizontal casing, the deepest 12¼" horizontal at TVD shallower than 5,000'. The longest 12¼" horizontal open hole at TVD shallower than 5,000' with section footage of 16,164'. The 9⅝" casing was deployed as a long string, eliminating the cost and challenges of a liner hanger and the need for a future tieback and also keeping hole sizes available for main and contingency sections to drill the reservoirs ahead. In addition to existing developed procedures and practices for ERD wells, subject well was dealing with the challenge of drilling a long 12 ¼" hole with a torque limitation of 30K lbsf.ft on TDS, and 4200 psi on surface equipment, and running the longest casing horizontally at such a shallow TVD, which is being done the first time globally. The success proved that challenging ERD wells can be drilled with optimum investments on rig capabilities.


2021 ◽  
Author(s):  
Eduardo Schnitzler ◽  
Luciano Ferreira Gonçalez ◽  
Roger Savoldi Roman ◽  
Marcello Marques ◽  
Fábio Rosas Gutterres ◽  
...  

Abstract This paper describes the challenges faced on the deployment of intelligent well completion (IWC) systems in some of the wells built in Buzios field, mostly related to heavy fluid losses that occurred during the well construction. It also presents the solutions used to overcome them. This kind of event affects not only drilling and casing cementing operations, but may also prevent a safe and efficient installation of the completion system as initially designed. The IWC design typically used in Brazilian pre-salt areas comprises cased hole wells. Perforation operations must be performed before installing the integral completion system, as it does not include a separation between upper and lower completion. Therefore, the reservoir remains communicated to the wellbore during the whole completion installation process, frequently requiring prior fluid loss control as to allow safe deployment. Rock characteristics found in this field make it difficult to effectively control losses in some of the wells, requiring the use of different well construction practices that led to the development of some new well designs. The well engineering team developed a new well concept, where a separated lower completion system is installed in open hole, delivering temporary reservoir isolation. This new well architecture not only delivers reduced drilling and completion duration and costs, but also provides the IWC features in wells with major fluid losses. This is possible by the use of multiple managed pressure drilling (MPD) techniques when required, which were considered since the initial design phase. Safe and effective construction of some wells in pre-salt fields was considered not feasible before the adoption of MPD solutions, both for drilling and completions. Other important aspects considered on the new well design are the large thickness and high productivity of Buzios field reservoirs, as well as the need of some flexibility to deal with uncertainties. Finally, the new completion project was also designed to improve performance and safety on future challenging heavy workover interventions. The well construction area has gradually obtained improved performance in Buzios field with the adoption of the new practices and well design presented in this paper. The new solutions developed for Buzios field have set a new drilling and completion philosophy for pre-salt wells, setting the grounds for future projects. The improved performance is essential to keep these deepwater projects competitive, especially in challenging oil price scenarios. One of the groundbreaking solutions used is the possibility of installing the lower completion using managed pressure drilling techniques.


2021 ◽  
Author(s):  
Cesar Orta ◽  
Mohanad Al Faqih ◽  
Bader Al Gharibi ◽  
Mohammed Al Shabibi ◽  
Ali El Khouly ◽  
...  

Abstract Drilling with a gas cap over the Natih formation in Oman often results in excessive flat time. Using the current dynamic fill equipment to deal with kick and loss scenarios leads to extensive nonproductive time on the rig. Managed pressure drilling (MPD) is a well-established drilling technology, and diverse variants exist to suit different requirements. All those variants use the rotating control device (RCD) as a common piece of equipment, but their procedures are different. The pressurized mud-cap drilling (PMCD) technique in the Natih formation replaces the need for traditional dynamic filling technology. The PMCD application enhances the drilling and completion processes by reducing flat time when total downhole losses are experienced. This paper elaborates on PMCD as a proven drilling technique in total loss scenarios when drilling with it for the first time in the Natih formation in Oman. It describes the PMCD process, the associated equipment, and the results of the inaugural application in the Qalah field.


2021 ◽  
pp. 159-167
Author(s):  
A. A. Zernin ◽  
E. S. Ziuzev ◽  
A. S. Sergeev ◽  
R. M. Khismatullin ◽  
M. A. Starikov

The authors of the article have summarized the experience of multilateral well application, performed an efficiency analysis of multilateral wells vs horizontal wells in Rosneft Oil Company's fields with various subsurface architecture. The algorithm for multilateral well efficiency estimation, compared to other type of well completions, was developed. This algorithm is based on the selection of areas for well locations with similar reservoir properties, reservoir energy conditions, and reservoir development conditions to evaluate production startup parameters, decline rates, cumulative parameters for the areas of over 6 month production. A matrix of multilateral well applicability in various geological conditions was generated, and recommendations for preferable well design were made. This type of analysis was conducted for the first time due to collection of sufficient statistical data, because of a multiple increase in the amount of drilling complex wells in the recent years. The obtained results provide an opportunity to design an efficient field development system for new assets, perform an adjustment of brownfields development systems, select multilateral well design for certain geological conditions based on lessons learned.


2021 ◽  
Author(s):  
André Alonso Fernandes ◽  
Eduardo Schnitzler ◽  
Fabio Fabri ◽  
Leandro Grabarski ◽  
Marcos Vinicius Barreto Malfitani ◽  
...  

Abstract This is a case study of a presalt well that required the use of 3 different MPD techniques to achieve its goals. The well was temporary abandoned when conventional techniques failed to reach the final depth. Total fluid losses in the reservoir section required changing the well design and its completion architecture. The new open hole intelligent completion design had to be used to deliver the selective completion in this challenging scenario. From the hundreds of wells drilled in the Santos basin presalt, there are some wells with tight or no operational drilling window. In order to drill these wells different MPD techniques are used. In most cases, the use of Surface Backpressure (SBP) technique is suitable for drilling the wells to its final depth. For the more complex cases, when higher fluid loss rates occur, the use of SBP and Pressurized Mud Cap Drilling (PMCD) enables the achievement of the drilling and completion objectives. After the temporary abandonment of this specific well in 2018, the uncertainty of the pore pressure could not ensure that the SBP and PMCD techniques would be applicable when reentering the well. To avoid difficult loss control operations, the completion team changed the intelligent completion design to include a separated lower completion, enabling its installation with the MPD system. Besides the previously used MPD techniques, the integrated final project considered an additional technique, Floating Mud Cap Drilling (FMCD), as one of the possible contingencies for the drilling and completion phases. Well reentry and drilling of the remaining reservoir section included the use all the previously mentioned MPD techniques (SBP, PMCD and FMCD). The lower completion deployment utilized the FMCD technique to isolate the formation quickly and efficiently, without damaging the reservoir. The planning and execution of the well faced additional difficulties due to the worldwide pandemic and personnel restrictions. The success from the operation was complete with no safety related events and within the planned budget. At the end, the execution team delivered a highly productive well with an intelligent completion system fully functional, through an integrated and comprehensive approach. MPD use on deepwater wells is relatively new. Different operators used several approaches and MPD techniques to ensure safety and success during wells constructions over the last decade. This paper demonstrates the evolution of MPD techniques usage on deepwater wells.


2020 ◽  
Author(s):  
Hocine Amor Khemissa ◽  
Salem Ali Alkindi ◽  
Ali Saeed Al Felasi ◽  
Omar Imad Al Mutwali ◽  
Saeed Saleh Al Hajeri ◽  
...  

2017 ◽  
Author(s):  
Takahiro Toki ◽  
Mhammed Benygzer ◽  
Khalid Ahmed Al Wahedi ◽  
Atul Kumar Anurag ◽  
Rudrap Pratap Narayan Singh ◽  
...  

2016 ◽  
Author(s):  
Farid Mohamed ◽  
Goke Akinniranye ◽  
Zhao Chad Kong ◽  
Samarjit Chakraborty ◽  
Christopher Walker ◽  
...  

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