Development and Evaluation of a New Electrical Submersible Pump for High Viscosity Environments

2021 ◽  
Author(s):  
Laura Matheus ◽  
Oscar Anaya ◽  
Sebastián Izquierdo ◽  
Miguel Garzón ◽  
Woon Lee
Keyword(s):  
Energy Consumption ◽  
High Capacity ◽  
Field Tests ◽  
Cost Savings ◽  
High Viscosity ◽  
Gas Production ◽  
Pump Efficiency ◽  
Pump Design ◽  
Artificial Lift ◽  
Water Cut

Abstract Conventional methods of Heavy Oil production have either delivered low recovery factors or have involved costly thermal projects. With low oil prices the new norm, Operators need to maximize their recovery factors whilst controlling CAPEX required to exploit their assets. This paper presents a new approach to lifting heavy/viscous oil with a Pump design that will allow Operators to increase overall field production with reduced energy consumption. A trial was conducted in Colombia in a harsh field (high viscosity, low water cut, high temperature and high gas production) that had challenged conventional artificial lift systems as Electrical submersible pumps and progressive cavity pumps. Several strategies (light oil injection, high capacity equipment, solvents injection at surface) had been implemented to overcome fluid viscosities 6,000 cP @ 150 °F at dead oil conditions and a mean of 250 cp inside the pump, with excellent short and medium-term results but system hydraulic efficiency and energy consumption were still below expectations. A new pump has been specially designed for the fluid conditions previously described, with the main objective of reduce the friction losses inside the pump stage increasing the overall efficiency and reducing energy consumption. Initial trial results have fulfilled the study's objectives, overcoming the issues previously experienced with ESP operations in this field. Designed to handle heavy, high viscosity oil, this study has demonstrated that there is significant economic benefit through savings and improved efficiencies and, in addition, ESP capital cost savings. Previously, oversized units were routinely used to deliver the required flow and pump power but by optimizing the sizing of the ESP system, it is possible to select pumps with fewer stages and lower horsepower motors to suit the new requirements. Data from the field tests have delivered encouraging results. The pump has operated smoothly since installation and, in comparison to standard pump, has reduced energy consumption (savings of 10-15%) and shown a 15-20% increase in pump efficiency. The Operator has reasonable optimistic expectations for future installations in this field in all applicable wells.

Study on Single Crank Flexible Pumping Unit in Oil Field Artificial Lift

2011 ◽  
Vol 66-68 ◽  
pp. 471-476
Author(s):  
Juan Li ◽  
Hong Zhi Yang ◽  
Mei Han ◽  
Jin Chao Xu ◽  
Xiao Dong Li ◽  
...  
Keyword(s):  
Energy Transfer ◽  
Energy Consumption ◽  
Energy Savings ◽  
Supply And Demand ◽  
Field Tests ◽  
High Energy ◽  
Oil Field ◽  
Artificial Lift ◽  
Pumping Unit ◽  
High Energy Consumption

International tension between energy supply and demand boost developments of energy-saving industry. Structure drawbacks of four linkage bar of the conventional beam pumping unit in oil field artificial lift led to the study of a single crank flexible pumping unit. Because of beam pumping unit issues, such as many energy transfer links, high energy consumption and investment, and so on, the single crank flexible pumping unit made the flexible delivery instead of rigid, substantially reduce the energy transfer links, to reduce the weight of the load rod as a breakthrough to achieve light and compact oil production ground equipment, while minimizing energy consumption, increased functionality, lower investment and overall cost. Field tests show that significant energy savings are found in the single crank flexible pumping unit, which is worth of promoting.

scholarly journals Nanoscale optical writing through upconversion resonance energy transfer

2021 ◽  
Vol 7 (9) ◽  
pp. eabe2209
Author(s):  
S. Lamon ◽  
Y. Wu ◽  
Q. Zhang ◽  
X. Liu ◽  
M. Gu
Keyword(s):  
Graphene Oxide ◽  
Energy Transfer ◽  
Energy Consumption ◽  
Data Storage ◽  
High Capacity ◽  
Resonance Energy Transfer ◽  
Resonance Energy ◽  
High Energy ◽  
Optical Data ◽  
Upconversion Nanoparticles

Nanoscale optical writing using far-field super-resolution methods provides an unprecedented approach for high-capacity data storage. However, current nanoscale optical writing methods typically rely on photoinitiation and photoinhibition with high beam intensity, high energy consumption, and short device life span. We demonstrate a simple and broadly applicable method based on resonance energy transfer from lanthanide-doped upconversion nanoparticles to graphene oxide for nanoscale optical writing. The transfer of high-energy quanta from upconversion nanoparticles induces a localized chemical reduction in graphene oxide flakes for optical writing, with a lateral feature size of ~50 nm (1/20th of the wavelength) under an inhibition intensity of 11.25 MW cm−2. Upconversion resonance energy transfer may enable next-generation optical data storage with high capacity and low energy consumption, while offering a powerful tool for energy-efficient nanofabrication of flexible electronic devices.

scholarly journals Modifying Building Energy-Saving Design Based on Field Research into Climate Features and Local Residents’ Habits

Energies ◽  
2021 ◽  
Vol 14 (2) ◽  
pp. 442
Author(s):  
Xiaoyue Zhu ◽  
Bo Gao ◽  
Xudong Yang ◽  
Zhong Yu ◽  
Ji Ni
Keyword(s):  
Energy Consumption ◽  
Energy Saving ◽  
Residential Buildings ◽  
Average Energy ◽  
Field Tests ◽  
Building Energy ◽  
Building Energy Efficiency ◽  
Local Conditions ◽  
Building Energy Saving ◽  
Average Energy Consumption

In China, a surging urbanization highlights the significance of building energy conservation. However, most building energy-saving schemes are designed solely in compliance with prescriptive codes and lack consideration of the local situations, resulting in an unsatisfactory effect and a waste of funds. Moreover, the actual effect of the design has yet to be thoroughly verified through field tests. In this study, a method of modifying conventional building energy-saving design based on research into the local climate and residents’ living habits was proposed, and residential buildings in Panzhihua, China were selected for trial. Further, the modification scheme was implemented in an actual project with its effect verified by field tests. Research grasps the precise climate features of Panzhihua, which was previously not provided, and concludes that Panzhihua is a hot summer and warm winter zone. Accordingly, the original internal insulation was canceled, and the shading performance of the windows was strengthened instead. Test results suggest that the consequent change of SET* does not exceed 0.5 °C, whereas variations in the energy consumption depend on the room orientation. For rooms receiving less solar radiation, the average energy consumption increased by approximately 20%, whereas for rooms with a severe western exposure, the average energy consumption decreased by approximately 11%. On the other hand, the cost savings of removing the insulation layer are estimated at 177 million RMB (1 USD ≈ 6.5 RMB) per year. In conclusion, the research-based modification method proposed in this study can be an effective tool for improving building energy efficiency adapted to local conditions.

Thermodynamic Studies of Iron Carbonate Solubility in Aqueous Monoethylene Glycol Mixtures and CO2 Atmosphere

2016 ◽  
Vol 830 ◽  
pp. 134-138 ◽  
Author(s):  
Camila Senna Figueiredo ◽  
Jailton Ferreira do Nascimento ◽  
Rony Oliveira de Sant'ana ◽  
Deborah Cordeiro de Andrade ◽  
Zaniel Souto Dantas Procópio ◽  
...  
Keyword(s):  
Carbon Dioxide ◽  
Natural Gas ◽  
High Capacity ◽  
Gas Production ◽  
Aqueous Mixtures ◽  
Iron Carbonate ◽  
Low Viscosity ◽  
Carbon Dioxide Atmosphere ◽  
Equilibrium Data ◽  
Monoethylene Glycol

Monoethylene glycol (MEG) is being widely applied as thermodynamic inhibitor to avoid formation of natural gas hydrates. High hydrophilicity, low toxicity, low viscosity, low solubility in liquid hydrocarbons and high capacity of dissolving salts are advantageous for the use of MEG in the natural gas production. In addition, MEG recovery can be easily achieved considering its low volatility in relation to water, which makes the process economical and environmentally feasible. The reuse of MEG is being theme of research and phase equilibrium data for the involved species are required. In this work, a experimental procedure to synthetize iron carbonate and, afterwards, determine its solubility in aqueous mixtures of MEG in the presence of carbon dioxide atmosphere have been developed. Furthermore, a series of solubility data has been measured. This work presents a worthy contribution to the description of iron carbonate aqueous solubilities in the presence of MEG and carbon dioxide, regarding the instability of the salt to respect of oxidation. Subsequently, the knowledge of the behavior of the iron carbonate solubilities is useful for the industrial unities of production of natural gas and recovery of MEG.

Troubleshooting Cable Deployed Thru Tubing Electrical Submersible Pumps: A Case Study from South East Asia

2021 ◽  
Author(s):  
Saurabh Anand ◽  
Eadie Azahar B Rosland ◽  
Elsayed Ouda Ghonim ◽  
Latief Riyanto ◽  
Khairul Azhar B Abu Bakar ◽  
...  
Keyword(s):  
Low Cost ◽  
Power Cable ◽  
Related Data ◽  
Root Cause ◽  
Artificial Lift ◽  
Electrical Submersible Pumps ◽  
Cause Of Failure ◽  
Water Cut ◽  
Discharge Pressure

Abstract PETRONAS had embarked on an ambitious thru tubing ESP journey in 2016 and had installed global first truly rig less offshore Thru Tubing ESP (TTESP) in 2017. To replicate the success of the first installation, TTESP's were installed in Field – T. However, all these three TTESP's failed to produce fluids to surface. This paper provides the complete details of the troubleshooting exercise that was done to find the cause of failure in these wells. The 3 TTESP's in Field – T were installed as per procedure and was ready to be commissioned. However, during the commissioning, it was noticed that the discharge pressure of the ESP did not build-up and the TTESP's tripped due to high temperature after 15 – 30 mins of operation. Hence none of the 3 TTESP's could be successfully commissioned. Considering the strategic importance of TTESP's in PETRONAS's artificial lift plans, detailed troubleshooting exercise was done to find the root cause of failure to produce in these three wells. This troubleshooting exercise included diesel bull heading which gave some key pump performance related data. The three TTESP's installed in Field – T were of size 2.72" and had the potential to produce an average 1500 BLPD at 80% water cut. The TTESP deployment was fully rigless and was installed using 0.8" ESP power cable. The ESP and the cable was hung-off from the surface using a hanger – spool system. The entire system is complex, and the installation procedure needs to be proper to ensure a successful installation. The vast amount of data gathered during the commissioning and troubleshooting exercise was used for determining the failure reason and included preparation of static and dynamic well ESP model. After detailed technical investigative work, the team believes to have found the root cause of the issue which explains the data obtained during commission and troubleshooting phase. The detailed troubleshooting workflow and actual data obtained will be presented in this paper. A comprehensive list of lessons learnt will also be presented which includes very important aspects that needs to be considered during the design and installation of TTESP. The remedial plan is finalized and will be executed during next available weather window. The key benefit of a TTESP installation is its low cost which is 20% – 30% of a rig-based ESP workover in offshore. Hence it is expected that TTESP installations will pick-up globally and it's important for any operator to fully understand the TTESP systems and the potential pain points. PETRONAS has been a pioneer in TTESP field, and this paper will provide details on the learning curve during the TTESP journey.

scholarly journals Gas transport at dense phase conditions for the development of deepwater fields in the Colombian Caribbean sea

2020 ◽  
Vol 10 (1) ◽  
pp. 17-32
Author(s):  
Manuel Cabarcas Simancas ◽  
Angélica María Rada Santiago ◽  
Brandon Humberto Vargas Vera
Keyword(s):  
High Pressures ◽  
Gas Transport ◽  
Cost Savings ◽  
Caribbean Sea ◽  
Gas Production ◽  
Dense Phase ◽  
Reservoir Properties ◽  
Hydraulic Simulation ◽  
Target Field ◽  
Gas Fields

The purpose of this article is to set out the benefits of using the dense phase gas transport in future projects in the Caribbean Sea and to verify that when operating pipelines at high pressures, more mass per unit of volume is transported, and liquid formation risks are mitigated in hostile environments and low temperatures.This study contains key data about gas production fields in deep and ultra-deep waters around the world, which serve as a basis for research and provide characteristics for each development to be contrasted with the subsea architecture proposed in this paper. Additionally, analogies are established between the target field (Gorgón-1, Kronos-1 and Purple Angel-1) and other offshore gas fields that have similar reservoir properties. Using geographic information systems, the layout of a gas pipeline and a subsea field architecture that starts in the new gas province is proposed.Finally, using a hydraulic simulation tool, the gas transport performance in dense phase is analyzed and compared with the conventional way of transporting gas by underwater pipelines, achieving up to 20 % in cost savings when dense phase is applied.

scholarly journals Research on Gas-liquid Mixed Transportation Technological Adaptability: A Case Study of the Western Sichuan Gas Field

2017 ◽  
Vol 10 (1) ◽  
pp. 37-47
Author(s):  
Qingsha Zhou ◽  
Kun Huang ◽  
Yongchun Zhou
Keyword(s):  
Flow Simulation ◽  
Field Tests ◽  
Economic Benefits ◽  
Gas Production ◽  
Simulation Software ◽  
Rapid Decline ◽  
Gas Field ◽  
Western Sichuan ◽  
Field Development ◽  
Well Production

Background: The western Sichuan gas field belongs to the low-permeability, tight gas reservoirs, which are characterized by rapid decline in initial production of single-well production, short periods of stable production, and long periods of late-stage, low-pressure, low-yield production. Objective: It is necessary to continue pursuing the optimization of transportation processes. Method: This paper describes research on mixed transportation based on simplified measurements with liquid-based technology and the simulation of multiphase processes using the PIPEPHASE multiphase flow simulation software to determine boundary values for the liquid carrying process. Conclusion: The simulation produced several different recommendations for the production and maximum multiphase distance along with difference in elevation. Field tests were then conducted to determine the suitability of mixed transportation in western Sichuan, so as to ensure smooth progress with fluid metering, optimize the gathering process in order to achieve stable and efficient gas production, and improve the economic benefits of gas field development.

Sign in / Sign up

Export Citation Format

Share Document