A New Laboratory Technique to Enhance Proppant Consolidation During Propped Hydraulic Fracturing Treatment

2022 ◽  
Author(s):  
Mohammad Hassan Alqam ◽  
Adnan Hussain Al-Makrami ◽  
Hazim Hussain Abass

Abstract The objectives of this investigation were to perform a rock mechanical study to evaluate long term stability of Resin-Coated Proppant (RCP), combined with various additives currently being used in screenless propped hydraulic fracturing completions in the sandstone formations. Thereby providing a tool for the industry to know exactly the duration of the shut-in time before putting a well back onto production. A new experimental method was developed to monitor the curing process of RCP as temperature increases. The velocity of both shear and compressional waves were being monitored as a function of temperature, while the tested RCP sample was being housed in a pressurized vessel. The pressurized vessel was subjected to a variable temperature profile to mimic the recovery of the reservoir temperature following a propped hydraulic fracturing treatment. The placed proppant should attain an optimum consolidation to minimize the potential for proppant flow back. The study has been performed on various types of RCP samples under a range of reservoir conditions. The role of closure stress, temperature, curing time and carrier fluids in attaining a maximum strength of RCP following a propped hydraulic fracturing treatment have been investigated. Also, the Unconfined Compressive Strength (UCS) of various types of RCP have been measured. The testing methods currently practiced in the industry to qualify proppant for field applications are based on physical characterization of several parameters such as the specific gravity of proppant, absolute volume, solubility, roundness, sphericity and bulk density. The sieve analysis, compressive strength, and API crush testing are also measured and reported. The API Recommended Practices; API RP56, API RP58 and API RP60 are the main procedures used to test the suitability of proppants for hydraulic fracturing treatment. However, there is no published API testing method for RCP; therefore this study introduces a new testing procedure, using acoustic velocity as a function of temperature and compressive strength as a function of time; to qualify a given RCP for a particular reservoir of known stress and temperature. The final outcome of this study is to establish a functional procedure for such measurements, in order to maximize the success of a propped hydraulic fracturing treatment and minimize the occurrence of flow back incidents.

Molecules ◽  
2021 ◽  
Vol 26 (11) ◽  
pp. 3133
Author(s):  
Yuling Meng ◽  
Fei Zhao ◽  
Xianwei Jin ◽  
Yun Feng ◽  
Gangzheng Sun ◽  
...  

Fracturing fluids are being increasingly used for viscosity development and proppant transport during hydraulic fracturing operations. Furthermore, the breaker is an important additive in fracturing fluid to extensively degrade the polymer mass after fracturing operations, thereby maximizing fracture conductivity and minimizing residual damaging materials. In this study, the efficacy of different enzyme breakers was examined in alkaline and medium-temperature reservoirs. The parameters considered were the effect of the breaker on shear resistance performance and sand-suspending performance of the fracturing fluid, its damage to the reservoir after gel breaking, and its gel-breaking efficiency. The experimental results verified that mannanase II is an enzyme breaker with excellent gel-breaking performance at medium temperatures and alkaline conditions. In addition, mannanase II did not adversely affect the shear resistance performance and sand-suspending performance of the fracturing fluid during hydraulic fracturing. For the same gel-breaking result, the concentration of mannanase II used was only one fifth of other enzyme breakers (e.g., mannanase I, galactosidase, and amylase). Moreover, the amount of residue and the particle size of the residues generated were also significantly lower than those of the ammonium persulfate breaker. Finally, we also examined the viscosity-reducing capability of mannanase II under a wide range of temperatures (104–158 °F) and pH values (7–8.5) to recommend its best-use concentrations under different fracturing conditions. The mannanase has potential for applications in low-permeability oilfield development and to maximize long-term productivity from unconventional oilwells.


Author(s):  
Babatunde Ogunbayo ◽  
Clinton Aigbavboa ◽  
Opeoluwa Akinradewo

Sandcrete block is a vital building material used in the construction of building structures. The sandcrete blocks are produced by different manufacturers using river sand obtained from different locations as aggregate material without recourse to the minimum quality standard for the blocks produced. The study assessed the strength parameters of river sand used as an aggregate material in block production to determine its quality and suitability in relation to the strength of block produced. Three (3) block manufacturing sites in Nigeria were visited and 27 (twenty-seven) blocks of size 450 mm x 225 mm x 225 mm were selected randomly from the sites. The properties of the river sand was analyzed through sieve analyses, bulk density, silt content and water absorption while the compressive strength of the blocks was also tested. The result of sieve analysis of the river sand used in block production for this study all satisfied the particle size requirements of BS EN 933-1:1997 for general construction work including block production. The result of the study also shows that blocks produced with the river sand after 28days have an average compressive strength of 1.23 N/mm2 (SW), 1.54 N/mm2 (SE) and 1.95N/mm2 (NE). The study, therefore, concluded and recommended that regulatory and professional bodies in partnership with relevant associations should organize seminars for producers of sandcrete blocks on the best practices involved in producing quality sandcrete blocks.


Author(s):  
Olusola Emmanuel Babalola ◽  
Paul O. Awoyera

Supplementary cementitious materials are most needed to enhance a sustainable development in poor communities. It is pertinent to investigate the suitability of such alternative materials for construction. The present study evaluates the strength characteristics of concrete made with varied proportion of Cordia millenii ash blended with Portland cement. Chemical composition of Cordia millenii and the setting time when blended with cement was determined. Other laboratory tests performed on Cordia millenii blended cement include: sieve analysis and specific gravity. Five replacement percentages of Cordia millenii (5%, 10%, 15%, and 20%) were blended with cement in concrete. Control specimens were also produced with only cement. Tests to determine the workability, air entrained, bulk density and compressive strength properties of the concrete were also conducted. Results obtained revealed that optimum Cordia millenii mix is 10%, which yielded the highest density and compressive strength in the concrete.


2015 ◽  
Vol 4 (4) ◽  
pp. 520 ◽  
Author(s):  
Mohammad Al-Rawashdeh ◽  
Ashraf Shaqadan

The purpose of this research is to investigate the feasibility of using basalt aggregates and plasticizers in concrete mixes. An elaborate experimental program that included a variation of plasticizer and basalt in concrete mixes. The laboratory investigation included measurements of sieve analysis, compressive strength, and slump test. The compressive test was evaluated at 7, 14, 28 days of curing time. The results show significant improvement in concrete strength up to 2% of additive plasticizer after that concrete strength was reduced.


2011 ◽  
Vol 250-253 ◽  
pp. 178-181
Author(s):  
Ya Ding Zhao ◽  
Xue Ying Li ◽  
Ling Chao Kong ◽  
Wei Du

Under variable temperature curing conditions(30 oC ~70 oC), concrete with fly ash whose compressive strength, flexural strength, and dynamic elastic modulus are better than ones without fly ash.Compared with constant temperature 20oC, 50 oC and 70 oC, variable temperature curing(VTC) is benefit for the improvement of mechanical properties of 30% fly ash concrete, but which is no advantage to improve performance of 50% fly ash concrete.


2010 ◽  
Vol 133-134 ◽  
pp. 331-336 ◽  
Author(s):  
Els Verstrynge ◽  
Luc Schueremans ◽  
Dionys Van Gemert ◽  
Evert Bourel

The presented research concerns the long-term stability of a series of historical monuments, which were constructed with low-strength, ferrous sandstone. The main issues are the overall low compressive strength of the sandstone, the large scatter on these strength values, the sensitivity of its characteristics to water absorption and the lack of new original sandstone to replace the damaged zones. The sandstone reacts poorly under sustained high load levels, a situation which typically occurs at the base of bell towers and medieval city towers, as the dead load is considerably high compared to the compressive strength of the sandstone material. To assess the long-term behaviour of the sandstone, a test program has been set up to obtain information on its strength characteristics under monotonic and sustained loading. Therefore, test specimens were taken from the original material of a collapsed church tower. The results of these laboratory tests were used to adapt the parameters of an existing creep model to simulate the long-term behaviour of the sandstone under specific stress levels. Additionally, a number of strengthening solutions are discussed.


1985 ◽  
Vol 25 (02) ◽  
pp. 157-170 ◽  
Author(s):  
R.A. Cutler ◽  
D.O. Enniss ◽  
A.H. Jones ◽  
S.R. Swanson

Abstract Lightweight, intermediate-strength proppants have been developed that are intermediate in cost between sand and bauxite. A wide variety of proppant materials is characterized and compared in a laboratory fracture conductivity study. Consistent sample preparation, test, and data reduction procedures were practiced, which allow a relative comparison of the conductivity of various proppants at intermediate and high stresses. Specific gravity, proppants at intermediate and high stresses. Specific gravity, corrosion resistance, and crush resistance of each proppant also were determined. proppant also were determined. Fracture conductivity was measured to a laminar flow of deaerated, deionized water over a closure stress range of 6.9 to 96.5 MPa [1,000 to 14,000 psi] in 6.9-MPa [1,000-psi] increments. Testing was performed at a constant 50 degrees C [122 degrees F] temperature. Results of the testing are compared with values from the literature and analyzed to determine proppant acceptability in the intermediate and high closure stress regions. Fracture strengths for porous and solid proppants agree well with calculated values. Several oxide ceramics were found to have acceptable conductivity at closure stresses to 96.5 MPa [14,000 psi]. Resin-coated proppants have lower conductivities than uncoated, intermediate-strength oxide proppants when similar size distributions are tested. Recommendations are made for obtaining valid conductivity data for use in proppant selection and economic analyses. proppant selection and economic analyses. Introduction Massive hydraulic fracturing (MHF) is used to increase the productivity of gas wells in low-permeability reservoirs by creating deeply penetrating fractures in the producing formation surrounding the well. Traditionally, producing formation surrounding the well. Traditionally, high-purity silica sand has been pumped into the created fracture to prop it open and maintain gas permeability after completing the stimulation. The relatively low cost, abundance, sphericity, and low specific gravity of high-quality sands (e.g., Jordan, St. Peters, and Brady formation silica sands) have made sand a good proppant for most hydraulic fracturing treatments. The closure stress on the proppants increases with depth, and even for selected high-quality sands the fracture conductivity has been found to deteriorate rapidly when closure stresses exceed approximately 48 MPa [7,000 psi]. Several higher-strength proppants have been developed to withstand the increased closure stress of deeper wells. Sintered bauxite, fused zirconia, and resin-coated sands have been the most successful higher-strength proppants introduced. These proppants have improved proppants introduced. These proppants have improved crush resistance and have been used successfully in MHF treatments. The higher cost of these materials as compared to sand has been the largest single factor inhibiting their widespread use. The higher specific gravity of bauxite and zirconia proppants not only increases the volume cost differential compared to sand but also enhances proppant settling. Lower-specific-gravity proppants not only are more cost effective but also have the potential to improve proppant transport. Novotny showed the effect of proppant diameter on settling velocity in non-Newtonian fluids and concluded that proppant settling may determine the success or failure of a hydraulic fracturing treatment. By using the same proppant settling equation as Novotny, the settling velocity of 20/40 mesh proppants is calculated for four different specific gravities and shown as a function of fluid shear rate in Fig. 1. The specific gravity of bauxite is 3.65 and sand is 2.65; therefore, bauxite is 37.7 % more dense than sand. The settling velocity for bauxite, as shown in Fig. 1, however, is approximately 65 % higher than sand. Work on proppants with specific gravities lower than bauxite was initiated to improve the transport characteristics of the proppant during placement. It has been demonstrated that vertical propagation of the fracture can be limited by reducing the fracturing fluid pressure. The viscosity range of existing fracturing pressure. The viscosity range of existing fracturing fluids makes minimizing fluid viscosity a much more effective method of controlling pressure than lowering the pumping rate. A potential advantage of decreasing the pumping rate. A potential advantage of decreasing the specific gravity of the proppant is that identical proppant transport to that currently achievable can take place in lower-viscosity fluids. (Alternatively, higher volumes of proppant can be pumped in a given amount of a proppant can be pumped in a given amount of a high-viscosity fracturing fluid.) Not only are low-viscosity fluids capable of allowing better fracture control, they are also less expensive. More importantly, it recently was shown that the conductivity of a created hydraulic fracture in the Wamsutter area is about one-tenth of that predicted by laboratory conductivity tests. P. 157


Energies ◽  
2021 ◽  
Vol 14 (24) ◽  
pp. 8205
Author(s):  
Emil R. Saifullin ◽  
Shinar Zhanbossynova ◽  
Dmitrii A. Zharkov ◽  
Roman S. Pavelyev ◽  
Chengdong Yuan ◽  
...  

High mineralization of water complicates the use of foam in reservoir conditions. Anionic–nonionic surfactants are one of the best candidates for these conditions since they have both high surface activity and salt tolerance. One of the ways to obtain anionic–nonionic surfactants is to modify nonionic surfactants by an anionic group. The type of the group and its chemical structure can strongly affect the properties of the surfactant. In this work, widely-produced nonionic surfactant nonylphenol (12) ethoxylate (NP12EO) was modified by new types of carboxylic groups through the implementation of maleic (NP12EO-MA) and succinic (NP12EO-SA) anhydrides with different saturation levels. The main objectives of this work were to compare synthesized surfactants with nonionic precursor and to reveal the influence of unsaturated bonds in the carboxyl group on the properties of the foam. NaCl concentration up to 20 wt% was used to simulate high mineralization conditions, as well as to assess the effect of unsaturated bonds on foam properties. Synthesized anionic–nonionic surfactants retained surfactant solubility and long-term stability in high-salinity water, but have better foaming ability, as well as higher apparent viscosity, in porous media. The presence of an unsaturated bond in NP12EO-MA surfactant lowers foaming ability at high mineralization.


2006 ◽  
Vol 46 (1) ◽  
pp. 89
Author(s):  
M.K. Rahman

The performance of hydraulic fracturing technology has not been so promising for some Australian tight-gas reservoirs. The existence of reverse faulting stress regimes (i.e. the vertical stress is the minimum one) in these reservoirs is found to be one reason among many others. Previous studies have established that the vertical hydraulic fracture initiated from a vertical well in a reverse faulting stress regime severely turns and twists to become horizontal while fracturing fluid is injected for further propagation of the fracture. This severely turned and twisted fracture impedes the fluid and proppant (engineered sand grains) injection and thus the fracturing job results in a short and constricted fracture. This is considered to be one of the major reasons for premature screen-outs that occur at extremely high-pressure on many occasions in the field, and the subsequent disappointingly low production rates. The aim of this paper is to present the results of an investigation with a model-scale gas reservoir to avoid this problem by carrying out the fracture treatments in a number of stages with production intervals. The basic mechanism that would allow the growth of a long, planar, productive fracture in such a manner is the production-induced stress change around the fracture tip. A simplified propped fracture configuration is modelled in a hypothetical small-scale reservoir with idealistic material properties. Production is simulated in time by varying different parameters and the production-induced stress changes are characterised by coupled fluid flow and deformation analysis. It is found from parametric results that the non-uniform reservoir pressure depletion induces a suitable stress state at the fracture tip for further planar propagation. The duration of production to induce the suitable stress state is found to be dependent on a number of parameters. The paper also highlights the implications and limitations of the concept for hydraulic fracturing in the mentioned reservoir conditions, and discussed further research directions.


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