Development Field First - Directionally Drilling Through Challenging Muderong Shale and Highly Depleted Reservoir Sand with HPWBM

2021 ◽  
Author(s):  
Tylan John Lambert ◽  
Shiv Aanand Mj ◽  
Courtney Clark
Keyword(s):  
High Performance ◽  
Chemical Interaction ◽  
Drilling Fluid ◽  
Wellbore Stability ◽  
Drilling Fluids ◽  
Robust Solution ◽  
Fluid Analysis ◽  
Well Design ◽  
Design Selection ◽  
Fluid Design

Abstract Advancement in High Performance Water Based Mud (HPWBM) coupled with a deeper understanding of shale and chemical interaction has taken a leap in recent years enabling the drilling of challenging wells whilst replacing Synthetic Based Mud (SBM) as the preferred technical option. The exceptional inhibition properties, versatility to chemical manipulation and stability, as well as being an environmentally beneficial alternative to SBM, HPWBM has proven to be a robust solution for drilling the challenging Muderong shale and highly depleted reservoir sands in the field. Through a detailed field wide offset review focusing on wellbore stability and shale reactivity relationship observations, time dependent shale reactivity and an engineered bridging package was the basis of a successful fluid formulation and selection which then resulted in a flawless execution of the challenging well. Various testing of shale cuttings from the field paired with an offset review was key to understanding the extent of shale reactivity in relation to the type of shale being drilled and cause of shale instability in the area. These results were imperative in providing technical justification to utilise HPWBM for drilling through the Muderong shale. Applying detailed reservoir drilling fluid analysis to the overburden drilling fluids design and incorporating previous offset fluid design learnings, provided a robust and versatile drilling fluid system. This paper will review the steps undertaken to validate the selection of HPWBM over SBM through detailed analysis of wellbore stability, shale reactivity, permeability assessment, pore throat sizing and pore pressure transmission. It will present the misnomer of comingling the wellbore stability requirement, primarily mud weight, with shale reactivity in the field as well as the relation between the plateauing of shale reactivity curves to near well wellbore swelling. Extensive laboratory testing was performed to formulate and demonstrate the efficacy of the bridging package in addressing differential sticking, losses and wellbore strengthening in highly depleted sands. In addition, this paper will also present actual field results on stability of the fluid properties along with resultant torque and drag throughout drilling of a directional well with no requirement for lubricants. This paper should be of interest to all engineers and technologists who are involved in shale reactivity analysis, well design, drilling fluids design, selection and interaction as well as highly depleted reservoir sand drilling.

scholarly journals Laponite: a promising nanomaterial to formulate high-performance water-based drilling fluids

2020 ◽  
Author(s):  
Xian-Bin Huang ◽  
Jin-Sheng Sun ◽  
Yi Huang ◽  
Bang-Chuan Yan ◽  
Xiao-Dong Dong ◽  
...  
Keyword(s):  
High Performance ◽  
Drilling Fluid ◽  
Nitrogen Adsorption ◽  
Drill String ◽  
Wellbore Stability ◽  
Fluid Loss ◽  
Drilling Fluids ◽  
Mechanism Analysis ◽  
Water Based ◽  
Inhibition Performance

Abstract High-performance water-based drilling fluids (HPWBFs) are essential to wellbore stability in shale gas exploration and development. Laponite is a synthetic hectorite clay composed of disk-shaped nanoparticles. This paper analyzed the application potential of laponite in HPWBFs by evaluating its shale inhibition, plugging and lubrication performances. Shale inhibition performance was studied by linear swelling test and shale recovery test. Plugging performance was analyzed by nitrogen adsorption experiment and scanning electron microscope (SEM) observation. Extreme pressure lubricity test was used to evaluate the lubrication property. Experimental results show that laponite has good shale inhibition property, which is better than commonly used shale inhibitors, such as polyamine and KCl. Laponite can effectively plug shale pores. It considerably decreases the surface area and pore volume of shale, and SEM results show that it can reduce the porosity of shale and form a seamless nanofilm. Laponite is beneficial to increase lubricating property of drilling fluid by enhancing the drill pipes/wellbore interface smoothness and isolating the direct contact between wellbore and drill string. Besides, laponite can reduce the fluid loss volume. According to mechanism analysis, the good performance of laponite nanoparticles is mainly attributed to the disk-like nanostructure and the charged surfaces.

Sodium Silicate Based Drilling Fluid Application in Gulf of Thailand to Stabilise Wellbore: A Case Study

2021 ◽  
Author(s):  
Waleepon Sukarasep ◽  
Rahul Sukanta Dey ◽  
Visarut Phonpuntin
Keyword(s):  
Sodium Silicate ◽  
High Performance ◽  
Drilling Fluid ◽  
Wellbore Stability ◽  
Drilling Fluids ◽  
Gulf Of Thailand ◽  
Hole Cleaning ◽  
Water Based ◽  
Wellbore Strengthening ◽  
Effective Seal

Abstract Sodium Silicate were first used in water-based drilling fluids to stabilize claystone formations in the 1930's, but found favour in the 1990's in high performance, non dispersed water based systems for drilling problematic claystone formations as an alternative to oil-based drilling fluids. In Bongkot South field, Gulf of Thailand, sodium silicate-based drilling fluid (SSBDF) were used with mixed success in shallow gas drilling. Typically, platform WP-33, the claystone formation of the 12¼" section were drilled with 5% v/v Sodium Silicate in the water based drilling fluid together with excessive circulation as intention to improve hole cleaning frequently result in a wellbore that was overgauge by upto 18.9% in some case. This led to further hole cleaning problem that also compromised cement job quality. A further 6 well campaign on WPS-16 required a re-evaulation of the SSBDF coupled to an understanding of the wellbore instability mechanisms that leads to hole enlargement. To overcome better wellbore stability, sodium silicate has been designed by increased concentration to 8% v/v sodium silicate treated drilling fluid showed optimal design for application base on application of SSBDF has been used on platform WP-11 in 2002. Rheology, hydraulic and flow regime was adjusted for laminar flow that reduced the erosion of fragile claystone formation in the wellbore. The revised SSBDF formulation at WPS-16 result in a significant reduction of hole enlargement to 3.2% in the claystone section through a combination of chemicals and mechanical inhibition that contribute improved hole cleaning. The addition of wellbore strengthening material also provide an effective seal to minimize gas invasion. This paper describes the field trials in the Gulf of Thailand drilled with revised sodium sodium silicate based drilling fluid, the use of wellbore strengthening materials to manage gas influxes, better drilling practice and hydraclic simulation concluded that high performance water based drilling fluid of this nature have wider application where oil-base drilling fluid have traditionally been used.

Low ECD High Performance Invert Emulsion Drilling Fluids: Lab Development and Field Deployment

2021 ◽  
Author(s):  
Vikrant Wagle ◽  
Abdullah Yami ◽  
Michael Onoriode ◽  
Jacques Butcher ◽  
Nivika Gupta
Keyword(s):  
High Performance ◽  
Filter Cake ◽  
Drilling Fluid ◽  
Field Performance ◽  
Superior Performance ◽  
Core Material ◽  
Drilling Fluids ◽  
Invert Emulsion ◽  
Field Deployment ◽  
Permeability Studies

Abstract The present paper describes the results of the formulation of an acid-soluble low ECD organoclay-free invert emulsion drilling fluid formulated with acid soluble manganese tetroxide and a specially designed bridging package. The paper also presents a short summary of field applications to date. The novel, non-damaging fluid has superior rheology resulting in lower ECD, excellent suspension properties for effective hole cleaning and barite-sag resistance while also reducing the risk of stuck pipe in high over balance applications. 95pcf high performance invert emulsion fluid (HPIEF) was formulated using an engineered bridging package comprising of acid-soluble bridging agents and an acid-soluble weighting agent viz. manganese tetroxide. The paper describes the filtration and rheological properties of the HPIEF after hot rolling at 300oF. Different tests such as contamination testing, sag-factor analysis, high temperature-high pressure rheology measurements and filter-cake breaking studies at 300oF were performed on the HPIEF. The 95pcf fluid was also subjected to particle plugging experiments to determine the invasion characteristics and the non-damaging nature of the fluids. The 95pcf HPIEF exhibited optimal filtration properties at high overbalance conditions. The low PV values and rheological profile support low ECDs while drilling. The static aging tests performed on the 95pcf HPIEF resulted in a sag factor of less than 0.53, qualifying the inherent stability for expected downhole conditions. The HPIEF demonstrated resilience to contamination testing with negligible change in properties. Filter-cake breaking experiments performed using a specially designed breaker fluid system gave high filter-cake breaking efficiency. Return permeability studies were performed with the HPIEF against synthetic core material, results of which confirmed the non-damaging design of the fluid. The paper thus demonstrates the superior performance of the HPIEF in achieving the desired lab and field performance.

scholarly journals Oil-Based Drilling Fluid Plugging Method for Strengthening Wellbore Stability of Shale Gas

Geofluids ◽  
2021 ◽  
Vol 2021 ◽  
pp. 1-13
Author(s):  
Pengcheng Wu ◽  
Chengxu Zhong ◽  
Zhengtao Li ◽  
Zhen Zhang ◽  
Zhiyuan Wang ◽  
...  
Keyword(s):  
Shale Gas ◽  
Drilling Fluid ◽  
Wellbore Stability ◽  
Drilling Fluids ◽  
Fluid System ◽  
Horizontal Drilling ◽  
Wellbore Instability ◽  
Filtration Loss ◽  
Treatment Agent ◽  
Stability Method

Finding out the reasons for wellbore instability in the Longmaxi Formation and Wufeng Formation and putting forward drilling fluid technical countermeasures to strengthen and stabilize the wellbore are very crucial to horizontal drilling. Based on X-ray diffraction, electron microscope scanning, linear swelling experiment, and hot-rolling dispersion experiment, the physicochemical mechanism of wellbore instability in complex strata was revealed, and thus, the coordinated wellbore stability method can be put forward, which is “strengthening plugging of micropores, inhibiting filtrate invasion, and retarding pressure transmission.” Using a sand bed filtration tester, high-temperature and high-pressure plugging simulation experimental device, and microporous membrane and other experimental devices, the oil-based drilling fluid treatment agent was researched and selected, and a set of an enhanced plugging drilling fluid system suitable for shale gas horizontal well was constructed. Its temperature resistance is 135°C and it has preferable contamination resistibility (10% NaCl, 1% CaCl2, and 8% poor clay). The bearing capacity of a 400 μm fracture is 5 MPa, and the filtration loss of 0.22 μm and 0.45 μm microporous membranes is zero. Compared with previous field drilling fluids, the constructed oil-based drilling fluid system has a greatly improved plugging ability and excellent performance in other aspects.

Borehole Temperature Modelling in High Temperature Drilling Environment Based on Heat Transfer Laws

2019 ◽  
Author(s):  
Abhijeet D. Chodankar ◽  
Cheng-Xian Lin
Keyword(s):  
Heat Transfer ◽  
High Temperature ◽  
Drilling Fluid ◽  
Drill String ◽  
Wellbore Stability ◽  
Heat Transfer Analysis ◽  
Drilling Fluids ◽  
Concentric Cylinder ◽  
Composite Wall ◽  
Borehole Temperature

Abstract High temperature drilling environment has a drastic effect on drilling fluids, wellbore stability, and drilling system components. It has been observed that drilling fluids displace conventional halide based fluids in High Pressure and High Temperature (HPHT) wells leading to corrosion and environmental hazards, while wellbore strengthens further as a result of an increase in fracture initiation pressure in high temperature environment. However, it seriously damages the downhole tools like sensors, elastomer dynamic seals, lithium batteries, electronic component and boards leading to increases in cost and non-productive time. The main objective of this paper is to present an analytical borehole temperature model based on classical heat transfer laws in a high temperature drilling environment. The borehole is modelled using two approaches: composite wall and concentric cylinders. The composite wall and concentric cylinder approaches consist layers of geological formations, drilling fluids outside the drill string, drill string, and drilling fluid inside the drill string. Temperature, heat transfer coefficient, and heat transfer variations along the borehole layers are determined using the derived analytical solutions and tested for different drilling fluid types, air drilling environment, and different drill string materials. The results of composite wall and concentric cylinder models are obtained by using the input field temperatures data in the geological formation and inner annulus of drill pipe to determine the borehole temperature profile in HPHT wells. Therefore, a thorough borehole heat transfer analysis will help in wellbore stability, drilling fluid selection, corrosion control, and optimal placement and material selection of drilling components in HPHT drilling environments.

scholarly journals Experimental Investigation of the Effects of Drilling Fluid Activity on the Hydration Behavior of Shale Reservoirs in Northwestern Hunan, China

Energies ◽  
2019 ◽  
Vol 12 (16) ◽  
pp. 3151 ◽  
Author(s):  
Han Cao ◽  
Zheng Zhang ◽  
Ting Bao ◽  
Pinghe Sun ◽  
Tianyi Wang ◽  
...  
Keyword(s):  
Oil And Gas ◽  
Drilling Fluid ◽  
Contact Angles ◽  
Wellbore Stability ◽  
Adsorption Rate ◽  
Drilling Fluids ◽  
Swelling Ratio ◽  
Gas Drilling ◽  
Surface Hydration ◽  
The Relationship

The interaction between drilling fluid and shale has a significant impact on wellbore stability during shale oil and gas drilling operations. This paper investigates the effects of the drilling fluid activity on the surface and osmotic hydration characteristics of shale. Experiments were conducted to measure the influence of drilling fluid activity on surface wettability by monitoring the evolution of fluid-shale contact angles. The relationship between drilling fluid activity and shale swelling ratio was determined to investigate the osmotic hydration behavior. The results indicate that, with increasing drilling fluid activity, the fluid–shale contact angles gradually increase—the higher the activity, the faster the adsorption rate; and the stronger the inhibition ability, the weaker the surface hydration action. The surface adsorption rate of the shale with a KCl drilling fluid was found to be the highest. Regarding the osmotic hydration action on the shale, the negative extreme swelling ratio (b) of the shale was found to be: bKCl < bCTAB < bSDBS. Moreover, based on the relationship between the shale swelling ratio and drilling fluid activity, shale hydration can be divided into complete dehydration, weak dehydration, surface hydration, and osmotic hydration, which contributes to the choice of drilling fluids to improve wellbore stability.

Four-well comparison in Papua New Guinea: high-risk, high-angle wells demonstrate extended wellbore stability and faster drilling time with inhibitive high-performance water-based fluid

2011 ◽  
Vol 51 (1) ◽  
pp. 119
Author(s):  
Angus Florence ◽  
Mike Dow ◽  
George Shieh ◽  
JV Babu
Keyword(s):  
High Risk ◽  
Papua New Guinea ◽  
High Performance ◽  
Cost Savings ◽  
New Guinea ◽  
Wellbore Stability ◽  
Drilling Fluids ◽  
Water Based ◽  
Performance Decline ◽  
Glycol Fluid

A four-well project located onshore Papua New Guinea provided an opportunity to compare the performance of two inhibitive drilling fluids in the problematic 12¼” interval. Wells A and B were drilled using a conventional KCl/glycol fluid. Wells C and D used a high-performance water-based fluid (HPWBF) containing a shale inhibitor that also provides lubricity. All four wells were drilled with the same rig. The base brine for both fluids was KCl. All hole sections were directionally drilled from vertical to near horizontal by section TD through a claystone interval. Tectonic wellbore breakout was present in all four wells, and the position of the breakout in the wellbore varied from well to well. Well A was regarded as the easiest well to drill due to the breakout being on the sides on the inclined well bore (horizontal), and Well D was regarded as being the most difficult well to drill due to the breakout being located directly on the top and bottom of the wellbore (vertical). Performance comparisons were made using on bottom rates of penetration, tripping times, casing running times, and overall hole section costs. These data have been normalised to remove non hole related NPT events. The KCl/glycol system provided sufficient wellbore stability in Wells A and B with horizontal breakouts and with non-optimal breakouts with very limited openhole exposure. For higher risk wells C and D with non-optimal breakout positions however, the HPWBF offered improved reliability and ensured there was no performance decline. Outstanding performance occurred in Well D where the HPWBF maintained good wellbore stability over a 56-day exposure. Although the KCl/glycol fluid had a lower cost/bbl, improved overall cost savings were achieved by using the HPWBF in the high-risk wells. This paper addresses all operations performed while drilling and casing the 12¼” interval. Possible causes for performance differences are evaluated, taking into account that mud systems represent only one variable. As other variables were introduced progressively, it was possible to back these out to determine mud system effectiveness.

SUMHOLE DRILLING: WELLBORE STABILITY CONSIDERATIONS BASED UPON FIELD AND LABORATORY DATA

1996 ◽  
Vol 36 (1) ◽  
pp. 544
Author(s):  
M.A. Addis ◽  
R.G. Jeffrey
Keyword(s):  
Field Data ◽  
Drilling Fluid ◽  
Laboratory Data ◽  
Petroleum Industry ◽  
Cost Savings ◽  
Wellbore Stability ◽  
Wellbore Instability ◽  
Attractive Option ◽  
Different Diameters ◽  
Fluid Design

Slimhole drilling is becoming an attractive option as it provides significant cost savings in the petroleum industry. Furthermore, many of the technical obstacles in adapting slimhole drilling for the petroleum industry have been addressed, such as rig modifications, small volume kick detection, drilling fluid design, etc. However, wellbore stability in slimholes is largely taken for granted, when it could potentially increase costs dramatically. In this paper, a review of the available information on the effects of hole size on hole stability is presented. Wellbore stability in holes of different diameters is discussed qualitatively based on published laboratory data and unpublished field data. The quantitative assessment of wellbore instability in slimholes is addressed using observations of instability in a well in which the far field stresses were measured.The field data presented here suggest that slimhole wells are not more stable than conventional wells. The slimhole drilled in NSW shows that even using the most conservative prediction model, wellbore instability would not be predicted—instability was however, observed.

Machine Learning Applications in Drilling Fluid Engineering: a Review

2021 ◽  
Author(s):  
Sercan Gul
Keyword(s):  
Machine Learning ◽  
Oil And Gas ◽  
Drilling Fluid ◽  
Wellbore Stability ◽  
Drilling Fluids ◽  
Fluid Mud ◽  
Surface Cooling ◽  
Real Time Analysis ◽  
Machine Learning Applications ◽  
Drilling Operations

Abstract Drilling fluid (mud) serves various purposes in drilling operations, the most important being the primary well control barrier to prevent kicks and blowouts. Other duties include, but not limited to, maintaining wellbore stability, removing and transporting formation cuttings to the surface, cooling and lubricating downhole tools, and transmitting hydraulic energy to the drill bit. Mud quality is therefore related to most of the problems in drilling operations either directly or indirectly. The physics-based models used in the industry with drilling fluid information (i.e., cuttings transport, well hydraulics, event detection) are computationally expensive, difficult to integrate for real-time analysis, and not always applicable for all drilling conditions. For this reason, researchers have shown extensive interest in machine learning (ML) approaches to alleviate their fluid-related problems. In this study, a comprehensive review of the abundant literature on the various applications of ML in oil and gas operations, concentrating mainly on drilling fluids, is presented. It was shown that leveraging state-of-the-art supervised and unsupervised ML methods can help predict or eliminate most fluid-related issues in drilling. The review discusses various ML methods, their theory, applications, limitations, and achievements.

Application of modified starch in high-temperature-resistant colloidal gas aphron (CGA) drilling fluids

2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Wenxi Zhu ◽  
Xiuhua Zheng
Keyword(s):  
High Temperature ◽  
High Temperatures ◽  
High Performance ◽  
Oil And Gas ◽  
Elevated Temperatures ◽  
Drilling Fluid ◽  
Drilling Fluids ◽  
Modified Starch ◽  
Gas Reservoirs ◽  
Building Capability

Abstract Colloidal gas aphrons (CGA) are finding increasing application in depleted oil and gas reservoirs because of their distinctive characteristics. To overcome the limitations of its application in high-temperature drilling, a modified starch foams stabilizer WST with a temperature resistance of 160 °C was synthesized via radical polymerization. The chemical structure of WST was characterized by Fourier infrared spectroscopy and results showed that all three monomers acrylamide, 2-acrylamido-2-methyl-1-propane sulfonic acid, and N-vinylpyrrolidone have been grafted onto starch efficiently. Based on the microscopic observations, highly stable aphrons have been successfully generated in the WST-based CGA drilling fluids within 160 °C, and most aphrons lie in the range of 10–150 μm. WST can provide higher viscosity at high temperatures compared to xanthan gum, which helps to extend foam life and stability by enhancing the film strength and slowing down the gravity drainage. Results show that WST-CGA aged at elevated temperatures (120–160 °C) is a high-performance drilling fluid with excellent shear-thinning behavior, cutting carrying capacity, and filtration control ability. The significant improvement of filtration control and well-building capability at high temperatures is an important advantage of WST-CGA, which can be attributed to the enhancement of mud cake quality by WST.

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