Practical Aspects of Hydraulic Fracturing Design Optimization using Machine Learning on Field Data: Digital Database, Algorithms and Planning the Field Tests

2020 ◽  
Author(s):  
Viktor Duplyakov ◽  
Anton Morozov ◽  
Dmitry Popkov ◽  
Albert Vainshtein ◽  
Andrei Osiptsov ◽  
...  
2019 ◽  
Author(s):  
Renata Mutalova ◽  
Anton Morozov ◽  
Andrei Osiptsov ◽  
Albert Vainshtein ◽  
Evgeny Burnaev ◽  
...  

2020 ◽  
Vol 194 ◽  
pp. 107504
Author(s):  
Anton D. Morozov ◽  
Dmitry O. Popkov ◽  
Victor M. Duplyakov ◽  
Renata F. Mutalova ◽  
Andrei A. Osiptsov ◽  
...  

2021 ◽  
Author(s):  
Kildare George Ramos Gurjao ◽  
Eduardo Gildin ◽  
Richard Gibson ◽  
Mark Everett

Abstract The use of fiber optics in reservoir surveillance is bringing valuable insights to fracture geometry and fracture-hit identification, stage communication and perforation cluster fluid distribution in many hydraulic fracturing processes. However, given the complexity associated with field data, its interpretation is a major challenge faced by engineers and geoscientists. In this work, we propose to generate Distributed Strain/Acoustic Sensing (DSS/DAS) synthetic data of a cross-well fiber deployment that incorporate the physics governing hydraulic fracturing treatments. Our forward modeling is accurate enough to be reliably used in tandem with data-driven (machine learning) interpretation methods. The forward modeling is based on analytical and numerical solutions. The analytical solution is developed integrating two models: 2D fracture (e.g. Khristianovic-Geertsma-de Klerk known as KGD) and induced stress (e.g. Sneddon, 1946). DSS is estimated using the plane strain approach that combines calculated stresses and rock properties (e.g. Young's modulus and Poisson ratio). On the other hand, the numerical solution is implemented using the Displacement Discontinuity Method (DDM), a type of Boundary Element Method (BEM), with net pressure and/or shear stress as boundary condition. In this case, fiber gauge length concept is incorporated deriving displacement (i.e. DDM output) in space to obtain DSS values. In both methods DAS is estimated by the differentiation of DSS in time. The analytical technique considers a single fracture opening and is used in a sensitivity analysis to evaluate the impact that rock/fluid parameters can promote on strain time histories. Moreover, advanced cases including multiple fractures failing in tensile or shear mode are simulated applying the numerical technique. Results indicate that our models are able to capture typical characteristics present in field data: heart-shaped pattern from a fracture approaching the fiber, stress shadow and fracture hits. In particular, the numerical methodology captures relevant phenomenon associated with hydraulic and natural fractures interaction, and provides a solid foundation for generating accurate and rich synthetic data that can be used to support a physics-based machine learning interpretation framework. The developed forward modeling, when embedded in a classification or regression artificial intelligence framework, will be an important tool adding substantial insights related to field fracture systems that ultimately can lead to production optimization. Also, the development of specific packages (commercial or otherwise) that explicitly model both DSS and DAS, incorporating the impact of fracture opening and slippage on strain and strain rate, is still in its infancy. This paper is novel in this regard and opens up new avenues of research and applications of synthetic DAS/DSS in hydraulic fracturing processes.


Fuels ◽  
2021 ◽  
Vol 2 (3) ◽  
pp. 286-303
Author(s):  
Vuong Van Pham ◽  
Ebrahim Fathi ◽  
Fatemeh Belyadi

The success of machine learning (ML) techniques implemented in different industries heavily rely on operator expertise and domain knowledge, which is used in manually choosing an algorithm and setting up the specific algorithm parameters for a problem. Due to the manual nature of model selection and parameter tuning, it is impossible to quantify or evaluate the quality of this manual process, which in turn limits the ability to perform comparison studies between different algorithms. In this study, we propose a new hybrid approach for developing machine learning workflows to help automated algorithm selection and hyperparameter optimization. The proposed approach provides a robust, reproducible, and unbiased workflow that can be quantified and validated using different scoring metrics. We have used the most common workflows implemented in the application of artificial intelligence (AI) and ML in engineering problems including grid/random search, Bayesian search and optimization, genetic programming, and compared that with our new hybrid approach that includes the integration of Tree-based Pipeline Optimization Tool (TPOT) and Bayesian optimization. The performance of each workflow is quantified using different scoring metrics such as Pearson correlation (i.e., R2 correlation) and Mean Square Error (i.e., MSE). For this purpose, actual field data obtained from 1567 gas wells in Marcellus Shale, with 121 features from reservoir, drilling, completion, stimulation, and operation is tested using different proposed workflows. A proposed new hybrid workflow is then used to evaluate the type well used for evaluation of Marcellus shale gas production. In conclusion, our automated hybrid approach showed significant improvement in comparison to other proposed workflows using both scoring matrices. The new hybrid approach provides a practical tool that supports the automated model and hyperparameter selection, which is tested using real field data that can be implemented in solving different engineering problems using artificial intelligence and machine learning. The new hybrid model is tested in a real field and compared with conventional type wells developed by field engineers. It is found that the type well of the field is very close to P50 predictions of the field, which shows great success in the completion design of the field performed by field engineers. It also shows that the field average production could have been improved by 8% if shorter cluster spacing and higher proppant loading per cluster were used during the frac jobs.


2021 ◽  
Vol 11 (4) ◽  
pp. 1627
Author(s):  
Yanbin Li ◽  
Gang Lei ◽  
Gerd Bramerdorfer ◽  
Sheng Peng ◽  
Xiaodong Sun ◽  
...  

This paper reviews the recent developments of design optimization methods for electromagnetic devices, with a focus on machine learning methods. First, the recent advances in multi-objective, multidisciplinary, multilevel, topology, fuzzy, and robust design optimization of electromagnetic devices are overviewed. Second, a review is presented to the performance prediction and design optimization of electromagnetic devices based on the machine learning algorithms, including artificial neural network, support vector machine, extreme learning machine, random forest, and deep learning. Last, to meet modern requirements of high manufacturing/production quality and lifetime reliability, several promising topics, including the application of cloud services and digital twin, are discussed as future directions for design optimization of electromagnetic devices.


2021 ◽  
Vol 143 (8) ◽  
Author(s):  
Opeoluwa Owoyele ◽  
Pinaki Pal ◽  
Alvaro Vidal Torreira

AbstractThe use of machine learning (ML)-based surrogate models is a promising technique to significantly accelerate simulation-driven design optimization of internal combustion (IC) engines, due to the high computational cost of running computational fluid dynamics (CFD) simulations. However, training the ML models requires hyperparameter selection, which is often done using trial-and-error and domain expertise. Another challenge is that the data required to train these models are often unknown a priori. In this work, we present an automated hyperparameter selection technique coupled with an active learning approach to address these challenges. The technique presented in this study involves the use of a Bayesian approach to optimize the hyperparameters of the base learners that make up a super learner model. In addition to performing hyperparameter optimization (HPO), an active learning approach is employed, where the process of data generation using simulations, ML training, and surrogate optimization is performed repeatedly to refine the solution in the vicinity of the predicted optimum. The proposed approach is applied to the optimization of a compression ignition engine with control parameters relating to fuel injection, in-cylinder flow, and thermodynamic conditions. It is demonstrated that by automatically selecting the best values of the hyperparameters, a 1.6% improvement in merit value is obtained, compared to an improvement of 1.0% with default hyperparameters. Overall, the framework introduced in this study reduces the need for technical expertise in training ML models for optimization while also reducing the number of simulations needed for performing surrogate-based design optimization.


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