Innovative Remediation Techniques for Restoring Well Integrity with Coil Tubing Patch

2021 ◽  
Author(s):  
Ho Yin Yap ◽  
Leong Hing Chua ◽  
Fidelis Sipangkui Brian Rayner ◽  
Peng Yoke Low ◽  
Bato Connie

Abstract Well BO-X is located in offshore East Malaysia and was completed as a single string producer on 22nd July 2014. Well BO-X has maximum deviation of 57.5 deg at depth 3,150ft MDTHF. Based on the MIT logs, several leaks have been detected on the string which caused the well unable to flow. Well was flowing for 2 years before identified with multiple leaks due to severe metal loss and high penetration along more than 1,400 ft tubing interval (400 ft above the TRSCSSV and 1000ft below the TRSCSSV). Multiple attempts tried to flow well but failed due to circulation of gas through leak points at tubing. Tubing was found to be leaking at multiple points above TRSCSSV (449 ft MDTHF) with severe pitting / penetration at a single point below between ESP discharge head and TRSCSSV from 2 MIT runs. The leaks were detected at depth (1) 64 ft MDTHF, (2) 126.8 ft MDTHF and (3) 221.2 ft MDTHF. There were also several potential leaks detected along the long string above the top packer Reservoir simulation studies and production rate both indicated that the production tubing leaks is deteriorate and few methods were considered to bring back the optimum production. Tubing pack off system technique was considered as it can deploy with slickline, retrievable and ideal use to isolate tubing leaks however there is potential that more leaks will develop along the production years. Workover as an option to replace the tubing could easily cost millions of dollar (USD) Before surrender the well to workover team, a coiled tubing patch system was designed in a cooperative project involving operator and service company to provide an improved tubing pack off system which can straddle the tubing leaks by using coiled tubing instead of spacer pipe. This coiled tubing patch system was significantly lower cost and keep the functionality of Tubing Retrievable Surface Control Subsurface Safety Valve (TRSCSSV) by installing two straddle packer system – upper straddle packer system to cover leak points above TRSCSSV while another straddle system to cover leak points below TRSCSSV (Fig 1).

2021 ◽  
Author(s):  
Bipin Jain ◽  
Abhijeet Tambe ◽  
Dylan Waugh ◽  
Moises MunozRivera ◽  
Rianne Campbell

Abstract Several injection wells in Prudhoe Bay, Alaska exhibit sustained casing pressure (SCP) between the production tubing and the inner casing. The diagnostics on these wells have shown communication due to issues with casing leaks. Conventional cement systems have historically been used in coiled-tubing-delivered squeeze jobs to repair the leaks. However, even when these squeeze jobs are executed successfully, there is no guarantee in the short or long term that the annular communication is repaired. Many of these injector wells develop SCP in the range of 300-400 psi post-repair. It has been observed that the SCP development can reoccur immediately after annulus communication repair, or months to years after an injector well is put back on injection. Once SCP is developed the well cannot be operated further. A new generation of cement system was used to overcome the remedial challenge presented in these injector wells. This document provides the successful application of a specialized adaptive cement system conveyed to the problematic zone with the advantage of using coiled tubing equipment for optimum delivery of the remedial treatment.


2021 ◽  
Vol 280 ◽  
pp. 05015
Author(s):  
Youssef Hennane ◽  
Abdelmajid Berdai ◽  
Serge Pierfederici ◽  
Farid Meibody-Tabar ◽  
Vitaliy Kuznetsov

The active and reactive power sharing of distributed generation sources (DGs) connected to isolated microgrids with a single point of common coupling (mono-PCC) to which the loads are also connected has already been the subject of several studies. A high penetration rate of DGs based on renewable energies has as a logical consequence the development and implementation of mesh and more complex multi- PCC microgrids. In this paper, a developed droop control method for synchronization and power sharing between different DGs connected to a mesh islanded multi-PCC microgrid with many distributed generation sources (DGs) and different type of loads (including active load (CPL)) randomly connected to different PCCs is applied. Then, a state model of the entire mesh microgrid is developed integrating the generators with their controllers, power lines, droop algorithms and dynamic loads. This model is then used to study the asymptotic stability and robustness properties of the system. The simulation results confirm the effectiveness of the applied strategies for the synchronization of the different DGs to the microgrid while ensuring an efficient active and reactive power sharing. also, they confirm the validity of the developed state space model of the system.


2021 ◽  
Author(s):  
Saad Hamid ◽  
Vikram Unnikrishnan ◽  
Abdulrahman Aljughayman

Abstract This paper presents a systematic workflow/methodology developed to evaluate the milling operations using coiled tubing to remove frac plugs in a well with deformed liner, post hydraulic fracturing. This paper also presents the challenges encountered during intervention and steps on how they were mitigated. The well was completed by hydraulic fracturing of five stages, each separated by a frac plug. Post stimulation, coiled tubing was mobilized to mill the plugs and provide a full bore to begin production. After spending substantial time while attempting to mill in the initial run, decision was made to POOH and inspect the BHA. It was observed that the mill had significant metal loss on the outer periphery with no damage to the mill face, which thereby concluded the presence of liner damage. A strategy was developed on how to remediate this challenge. Multiple coiled tubing diagnostic runs were performed with real-time coiled tubing capabilities, which included cleanout, camera and caliper runs. Results of each coiled tubing run performed was carefully evaluated to estimate the extent of liner damage. The caliper and video camera runs were important to determine the new reduced ID of the liner. An initial milling attempt with a 3.33" OD mill was performed, which was the smallest size based on the plug manufacturers recommendation. However due to the specific nature of liner damage it could not pass through the restriction. After further discussions, a calculated risk was taken to run with a 3.125" OD mill, which was significantly smaller than the manufacturer's recommendation, and posed an inherent threat of milling through the core of the plug, while leaving the slips intact. This however did not happen, and all four plugs were successfully milled out from the liner, allowing full bore access and well to be flowed back. This paper will act as a guideline on how to design and execute an intervention operation in deformed liners.


2021 ◽  
Vol 73 (06) ◽  
pp. 44-45
Author(s):  
Chris Carpenter

This article, written by JPT Technology Editor Chris Carpenter, contains highlights of paper SPE 202620, “A Review of 25 Coiled Tubing Well Interventions: Customized Solutions for Bolivian Sub-Andean Basin,” by Jovanny A. Hernandez, SPE, Luis F. Antelo, SPE, and Carlos D. Rodriguez, Halliburton, et al., prepared for the 2020 Abu Dhabi International Petroleum Exhibition and Conference, Abu Dhabi, held virtually 9–12 November. The paper has not been peer reviewed. Fields in the Bolivian Sub-Andean Basin are remote and difficult to access. The producing zones include the country’s most challenging wells, with depths of up to 26,000 ft, with high pressure/high temperature (HP/HT), high gas cut, crossflow, dogleg severity, and well-access restrictions. The complete paper reviews 25 coiled tubing rigless well interventions (CTRWI) to extend the life of those wells, including operations involving nitrogen (N2) lift, acid wash, milling, shifting sleeves, setting packers, stimulation, velocity strings (VS), and fishing. Introduction CTRWI in Sub-Andean Basin fields had not been implemented historically because of limited road access to the fields, lack of available equipment with high technical capabilities, high pressure, and well depth. Beginning in 2017, however, operators evaluated the risk and elected to perform CTRWI involving stimulation, cleanout, N2 lift, fishing, VS jobs, and other techniques. Equipment with specialized capabilities was requested to address the operational requirements and the ability to travel on the remote roads while respecting transit regulations limiting maximum weight to 55 tons. The challenges to transporting equipment economically include - Transportation of large reels of 2⅞-in. coiled tubing (CT) string to complete dual-sectioned VS installations - Transportation of CT unit with 6,600 m of 1¾-in. CT string (weight of less than 55 tons) - Continuously moving large volumes of N2 to the field Wells in these fields were drilled no more than 10 years ago. The majority were built with smart completions, several production layers separated with swell packers and flowing through sliding sleeves configured with the same direction of actuation for opening and closure. Completions are configured with production tubing sizes of 7, 5, 4½, and 3 in. The tubing and accessories are made from chrome 13 because of the presence of carbon dioxide in the production fluids. The region includes some exploratory fields having HP/HT conditions and mature fields with declining production. These wells are important for both the operators and the local government because their production represents more than 50% of national production. On-Site Laboratory Testing Characteristics of produced formation water and mineralogy tests of water samples helped identify a calcium carbonate (CaCO3) scale type. Because CaCO3 scale is known to be acid-soluble, a tailored acid-treatment system was selected with a static formation temperature between 220 to 286°F. On-site laboratory tests using a combination of 13% acetic and 9% formic retarded acid treatment systems were applied to the samples obtained, and results of a solubility test were observed. The selected treatment was demonstrated to be highly effective at dissolving CaCO3 scale according to the test made at the wellsite. High confidence was placed in the test results of the acid-treatment sample because dissolution was above 85% in a 4-hour test period under static well temperature.


1970 ◽  
Vol 5 (2) ◽  
pp. 115-120 ◽  
Author(s):  
Henry Vaughan

A simple formula is derived for predicting the flexure of uniformly loaded point-supported circular plates. The classical solution of Michell for a clamped plate under a single point load is extended for any number of point loads regularly spaced around a circle concentric with the plate edge. The resulting series for the edge moments and shears are summed and are shown to be very similar to a simple sine wave. Replacing the exact expressions by single sine waves enables the clamped edges to be set free by a simple superposition of solutions. The point reactions are equilibrated by a uniform load and the resulting deflection surface for a free uniformly loaded point-supported plate is obtained immediately. Deflection curves for the particular case of a plate supported at three points are given in the form of contours of equal deflection. This particular case is compared with some experimental results which were obtained by optical methods. For three supports, maximum deviation from the flat is least when the supports are equispaced around a circle of radius approximately two-thirds that of the plate. The contours for this case show that the central area is remarkably flat and that there are three diameters along which the deflections are almost constant.


2021 ◽  
Vol 30 ◽  
pp. 263498332199550
Author(s):  
Jingjin Li ◽  
Shijun Ji ◽  
Ji Zhao ◽  
Fei Yuan ◽  
Handa Dai

In traditional processing mode, a given lathe and a set of fixed processing system can only produce a predetermined precision part. This article proposes a machining method that can control the surface precision of machining plane parts, and four gaskets with different accuracy requirements are processed on the same slow tool servo single-point diamond lathe for experimental verification. Then, the Peak Village (PV) value and surface topography of the processed parts were measured using the surface profiler Taylor Hobson PGI 1240 and Keyence VR-3200, respectively. Through the processing and analysis of the measured data, the maximum deviation between the PV value and the given PV value is 2.4 µm, the minimum deviation is 0.4 µm. And the PV value obtained by calculating the helical spacing measured by surface topography according to the method in this article is approximately equal to the measured PV value, so the correctness of the machining method is verified. Therefore, the machining method can control the surface accuracy of machining parts accurately according to the required accuracy.


2018 ◽  
Author(s):  
A. Gustavo ◽  
C. Ugueto ◽  
Paul T. Huckabee ◽  
Alan Reynolds ◽  
Kiran Somanchi ◽  
...  

1995 ◽  
Vol 47 (05) ◽  
pp. 409-413
Author(s):  
H.L. Nirider ◽  
P.M. Snider ◽  
K.D. Walsh ◽  
J.R. Cordera ◽  
Joe Williams

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