Liquid Strength Retrogression Control Additive

2021 ◽  
Author(s):  
Rahul Jadhav ◽  
Thomas Pisklak

Abstract To mitigate strength retrogression at temperatures, higher than 230°F, well cement designs typically include strength retrogression control additives (SRCAs). Solid siliceous materials (e.g., silica flour, fume, and sized-sands) are commonly used SRCAs that are incorporated into cements using dry-blending techniques. This study highlights liquid silica compositions as alternative SRCAs to dry-blended silica for high-temperature cementing. Liquid additives can be managed easily, delivered accurately, and offer a reduced on-site footprint, thus making them particularly advantageous for operations offshore and in remote locations. This paper presents a study on the use of liquid silica compositions as SRCAs and their effect on cement slurry properties, such as thickening time, mixability, fluid loss, rheology, and free water. The cement slurry used during the current study was prepared and tested according to API RP 10B-2 (2005). The performance of the liquid silica composition was tested at temperatures up to 400°F. Set cement samples were prepared using the liquid silica composition and silica flour, cured for up to 14 days at different temperatures. In addition, permeability testing was also performed on the samples. This paper presents the findings of this research, including strength and permeability test results on cement blends cured at temperatures of 300, 330, 350, and 400°F. The liquid silica composition, which provided silica to the cement formulation equivalent to 35% BWOC dry silica (48% BWOC liquid SRCA), functioned effectively as an SRCA at temperatures up to 330°F. Signs of strength retrogression were observed at 350°F and were more pronounced at 400°F. A greater concentration of the liquid silica composition may be necessary to prevent strength retrogression at temperatures higher than 330°F. The liquid silica composition also demonstrated mild retardation and a dispersing effect on the slurry. However, it helped enable improved slurry stability and suspension, thus providing improved control over free water without adverse effects on fluid loss and sedimentation. The study results demonstrate that a liquid SRCA can help improve the performance of annular cement designs to provide dependable barriers and effective zonal isolation during high-temperature cementing applications. The improved performance enabled by this liquid silica composition verifies its potential use as an alternative SRCA for high-temperature oil well cementing operations.

2020 ◽  
Vol 993 ◽  
pp. 1341-1350
Author(s):  
Xiu Jian Xia ◽  
Yong Jin Yu ◽  
Jian Zhou Jin ◽  
Shuo Qiong Liu ◽  
Ming Xu ◽  
...  

The conventional oil-well cement dispersant has the characteristics of poor dispersion at high temperature, poor compatibility with other additives, and environmental pollution during the production process. In this article, with ultra-early strong polyether monomer, acrylic acid, 2-acrylamine-2-methylpropyl sulfonic acid, sodium methacrylate as copolymer monomers, an environmentally friendly polycarboxylic acid dispersant, DRPC-1L, was prepared by the aqueous solution free-radical polymerization. The chemical composition and thermal stability of the synthetic copolymer were characterized by FTIR and TGA techniques. The evaluation results show that DRPC-1L has a wide temperature range (30~210 °C), good salt-resistance and dispersing effect. It can significantly improve the rheological performance of cement slurry, and it is well matched with oil-well cement additives such as fluid loss agent, retarder and so on. Moreover, it is beneficial to the mechanical strength development of set cement, especially the early compressive strength. It can also inhibit the abnormal gelation phenomenon of cement slurry, flash set, that occurs during high temperature thickening experiments, which plays an important role in enhancing the comprehensive performance of cement slurry. Consequently, the novel polycarboxylic acid dispersant has good application prospects in deep and ultra-deep wells cementing.


2013 ◽  
Vol 734-737 ◽  
pp. 2136-2140
Author(s):  
Di Hui Ma ◽  
Zhen Wei ◽  
Zong Gang Wang

The advanced dispersive type high temperature filtrate reducer used in oil well cement was synthesized with 2-acryloyl-2-methyl-propyl sulfonic (AMPS) , N, N-dimethylacrylamide (DMAA) and organic acids. When the mass fraction of synthetic filtrate reducer was 1%, the filter loss of the cement slurry was 30ml/30min at 120 °C and 49ml/30min at 150°C respectively, and the cement strength was 25MPa after 24 hours, and the rheological property of the cement slurry was well when the mass fraction of synthetic filtrate reducer was 2%, and liquidity factor was 0.85, and the consistency was 0.43. The results showed that the filtrate reducer had good dispersity and could control the fluid loss efficiently, and the ability of resistance to high temperature and salt resistance was good.


Author(s):  
Mtaki Thomas Maagi ◽  
Samwel Daud Lupyana ◽  
Jun Gu

AbstractIn this article, incorporation of nano-SiO2 (NS), nano-TiO2 (NT) and nano-Al2O3 (NA) particles and their binary and ternary blends on water filtration in oil-well cement slurry was examined. The nanoparticle contents were chosen at proportions corresponding to 1, 2, 3 and 4% based on the weight of cement. The experimental specimens were tested at three various temperatures of 70, 80 and 90 °C using a gas pressure of 1000 psi. The quantity of water filtrate collected was measured in milliliter (mL) at 30 min after the test begins. The results consistently indicate that an additional of NS, NT and NA particles independently, reduced the loss of liquid in cement, and its performance varies with temperature and the nanoparticle dosages. The 3% NS usage delivered strong evidence in lessening fluid loss compared to the other results by reducing the loss up to 72%. When collective impact of nanomaterials was determined, the fluid retainment was also improved. The replacement of 4% NST reduced fluid loss by the most compared to NSA and NTA binary groups. In-case of ternary combination, NSTA showed a highest reduction of the water loss by 58–60% likened to the plain samples at the concentration of 4%. The key investigation of this paper clearly suggested that the efficacy of Class G cement having nanoparticles to trap its water is dependent on the nanoparticle contents. The lessening of water filtration might be explicated by the filling capability of nano-scale particles. Nanoparticles can plug the openings within the oil-well cement slurry matrix, thus promoting the retainability of water. Besides, nanoparticles quickens the hydration products by creating dense interlocking C–S–H gels for bridging cement grains and forming enclosed structure which can stop the liquid from escaping the slurry.


2014 ◽  
Vol 34 (5) ◽  
pp. 405-413
Author(s):  
Xianru He ◽  
Qian Chen ◽  
Chunhui Feng ◽  
Liang Wang ◽  
Hailong Hou

Abstract High performance cement slurry polymer modifiers are increasingly in demand in the cementing process of oil and gas. A new polymer modifier with outstanding fluid loss control and high strength and toughness was synthesized by the main monomers butyl acrylate (BA), methyl methacrylate (MMA), acrylamide (AM), the functional monomers vinyltriethoxysilane (VTS), glycidyl methacrylate (GMA) and the initiator of ammonium persulfate (APS) through emulsion polymerization. By using Fourier transform infrared (FTIR) spectrometer, a laser particle analyzer, a scanning electron microscope and a differential scanning calorimeter, we studied the mechanism of fluid loss control and microstructure of polymer latex cement slurries. The experimental results showed that the copolymer could be crosslinked at 160°C and have the lowest fluid loss control, 12 ml, when the polymer content reached 5%. Acrylate latex modified by the silane coupling agent VTS had excellent performance on fluid loss control, as well as mechanical properties for oil well cement. These results have a potential significant value for the development of a new polymer cement modifier with high thermal stability and durability.


2020 ◽  
Vol 993 ◽  
pp. 1351-1355
Author(s):  
Wei Yuan Xiao ◽  
Ming Li ◽  
Dong Bo Xie

In order to study the effect of brine environment on the performance of oil well cement fluid loss additive (FLA) sodium p-styrene sulfonate/N-methylol acrylamide/itaconic acid (SSS/HAM/IA), the water loss of three different cement slurry systems added with different FLA additions (fresh water cement slurry, semi-saturated brine cement slurry and saturated brine cement slurry) were tested at 90°C and 150°C. The results show that SSS/HAM/IA has good salt tolerance. The water loss of three cement slurry systems was controlled within 100mL with FLA addition adjusted in the range of 1%~3% below 150 °C. The salt tolerance mechanism of SSS/HAM/IA was analyzed based on the microstructure of the three system terpolymer solutions characterized under environmental scanning electron microscopy (ESEM).


2017 ◽  
Vol 2017 ◽  
pp. 1-8 ◽  
Author(s):  
Ming Li ◽  
Dongbo Xie ◽  
Zihan Guo ◽  
Ya Lu ◽  
Xiaoyang Guo

A terpolymer comprised of sodium styrene sulfonate (SSS), fumaric acid (FA), and acrylamide (AM) was synthesized by aqueous free radical copolymerization and evaluated as fluid loss additive for oil well cement. The chemical structure and performance of the terpolymer were characterized by Fourier transform infrared (FTIR) spectroscopy and thermal gravimetric analysis (TGA); the molecular weight and its distribution were determined by gel permeation chromatography (GPC). The optimum reaction conditions of polymerization were obtained: a reaction temperature of 50°C, a mass ratio of SSS/FA/AM 4 : 2 : 14, initiator 0.1%, and reaction time of 4 h; characterization indicated that the SSS/FA/AM had a certain molecular weight and excellent temperature-resistant and salt-resistant properties. The results show that SSS/FA/AM has a good fluid loss performance, in which the API fluid loss of the oil cement slurry could be controlled within 100 mL at 160°C. In addition, it had little effect on the cement compressive strength. The results of scanning electron microscopy (SEM) of the filter cake showed that SSS/FA/AM could be adsorbed on the surface of the cement particles and produce a hydrated layer to prevent fluid loss from the oil well cement.


2021 ◽  
pp. 147-156
Author(s):  
Ali M. Hadi ◽  
Ayad A. Al-Haleem

Cement is a major component in oil and gas drilling operations that is used to maintain the integrity of boreholes by preventing the movement of formation fluids through the annular space and outside the casing. In 2019, Iraq National Oil Company ordered all international oil and gas companies which are working in Iraq to use Iraqi cement (made in Iraq) in all Iraqi oil fields; however, the X-ray fluorescence (XRF) and compressive strength results in this study show that this cement is not matching with American Petroleum Institute (API) standards. During this study, barolift was used to improve the properties of Iraqi cement used in oil wells at high pressure and high temperature (HPHT). Barolift (1 g) was added to cement admixture to evaluate its influence on improving the performance of cement, mainly related to the property of toughness.  Primarily, the quality and quantity of cement contents were determined using X-ray fluorescence. Experiments were conducted to examine the characteristics of the base cement and the cement system containing 1g of barolift, such as thickening time, free water, compressive strength, and porosity. X-ray diffraction (XRD), scanning electron microscope (SEM), and energy dispersive X-ray spectroscopy (EDS) were conducted for analyzing the microstructure of cement powder. The experimental results showed that barolift acted as a retarder and improved the thickening time, slightly increased the free water, enhanced the mechanical properties, reduced the porosity, and aided in scheming new cement slurry to withstand the HPHT conditions. Microstructure analysis showed that barolift particles blocked the capillaries by filling cement spaces and, thus, a denser and stricter cement network was achieved.


2019 ◽  
Vol 10 (2) ◽  
pp. 319-325
Author(s):  
Ghulam Abbas ◽  
Sonny Irawan ◽  
Khalil Rehman Memon ◽  
Javed Khan

AbstractCellulose-based polymers have been successfully used in many areas of petroleum engineering especially in enhanced oil recovery drilling fluid, fracturing and cementing. This paper presents the application of cellulose-based polymer in oil well cementing. These polymers work as multifunctional additive in cement slurry that reduce the quantity of additives and lessen the operational cost of cementing operation. The viscosity of cellulose polymers such as hydroxyethyl cellulose (HEC), carboxymethylcellulose (CMC) and hydroxypropyl methylcellulose (HPMC) has been determined at various temperatures to evaluate the thermal degradation. Moreover, polymers are incorporated in cement slurry to evaluate the properties and affect in cement slurry at 90 °C. The API properties like rheology, free water separation, fluid loss and compressive strength of slurries with and without polymer have been determined at 90 °C. The experimental results showed that the viscosity of HPMC polymer was enhanced at 90 °C than other cellulose-based polymers. The comparative and experimental analyses showed that the implementation of cellulose-based polymers improves the API properties of cement slurry at 90 °C. The increased viscosity of these polymers showed high rheology that was adjusted by adding dispersant which optimizes the rheology of slurry. Further, improved API properties, i.e., zero free water separation, none sedimentation, less than 50 ml/30 min fluid loss and high compressive strength, were obtained through HEC, CMC and HPMC polymer. It is concluded that cellulose-based polymers are efficient and effective in cement slurry that work as multifunctional additive and improve API properties and cement durability. The cellulose-based polymers work as multifunctional additive that reduces the quantity of other additives in cement slurry and ultimately reduces the operational cost of cementing operation. The comparative analysis of this study opens the window for petroleum industry for proper selection of cellulose-based polymer in designing of cement slurry.


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