Design for Reliability: Experimental and Numerical Simulation of Cased and Perforated Completions with Standalone Screen

2021 ◽  
pp. 1-27
Author(s):  
Morteza Roostaei ◽  
Mohammad Soroush ◽  
Farshad Mohammadtabar ◽  
Mohammad Mohammadtabar ◽  
Seyed Abolhassan Hosseini ◽  
...  
Keyword(s):  
Pressure Drop ◽  
Cfd Simulation ◽  
Control Method ◽  
Simulation Models ◽  
Cost Effective ◽  
Optimized Design ◽  
Annular Gap ◽  
Sand Control ◽  
Wellbore Pressure ◽  
Perforated Completions

Summary The historical challenges and high failure rate of using standalone screen in cased and perforated wellbores pushed several operators to consider cased-hole gravel packing or frac packing as the preferred completion. Despite the reliability of these options, they are more expensive than a standalone screen completion. In this paper, we employ a combined physical laboratory testing and computational fluid dynamics (CFD) for laboratory scale and field scale to assess the potential use of the standalone screen in completing the cased and perforated wells. The aim is to design a fit-to-purpose sand control method in cased and perforated wells and provide guidelines in perforation strategy and investigate screen and perforation characteristics. More specifically, the simultaneous effect of screen and perforation parameters, near wellbore conditions on pressure distribution and pressure drop are investigated in detail. A common mistake in completion operation is to separately focus on the design of the screen based on the reservoir sand print and design of the perforation. If sand control is deemed to be required, the perforation strategy and design must go hand in hand with sand control design. Several experiments and simulation models were designed to better understand the effect of perforation density, the fill-up of the annular gap between the casing and screen, perforation collapse, and formation and perforation damage on pressure drop. The experiments consisted of a series of step-rate tests to investigate the role of fluid rate on pressure drop and sand production. There is a critical rate at which the sand filling up the annular gap will fluidize. Both test results and CFD simulation scenarios are comparatively capable to establish the relation between wellbore pressure drop and perforation parameters and determine the optimized design. The results of this study highlight the workflow to optimize the standalone screen design for the application in cased and perforated completions. The proper design of standalone screen and perforation parameters allows maintaining cost-effective well productivity. Results of this work could be used for choosing the proper sand control and perforation strategy.

Lessons Learned from the First Chemical Sand Consolidation in Zawtika Field

2021 ◽  
Author(s):  
Wiwat Wiwatanapataphee ◽  
Thanita Kiatrabile ◽  
Pipat Lilaprathuang ◽  
Noppanan Nopsiri ◽  
Panyawadee Kritsanamontri
Keyword(s):  
Control Method ◽  
Cost Effective ◽  
Lessons Learned ◽  
Candidate Selection ◽  
High Rate ◽  
Operation Performance ◽  
Coiled Tubing ◽  
Cost Effective Method ◽  
Sand Control ◽  
Gravel Pack

Abstract The conventional gravel pack sand control completion (High Rate Water Pack / Extension Pack) was the primary sand control method for PTTEPI, Myanmar Zawtika field since 2014 for more than 80 wells. Although the completion cost of gravel pack sand control was dramatically reduced around 75 percent due to the operation performance improvement along 5 years, the further cost reduction still mandatory to make the future development phase feasible. In order to tackle the well economy challenge, several alternative sand control completion designs were reviewed with the existing Zawtika subsurface information. The Chemical Sand Consolidation (CSC) or resin which is cost-effective method to control the sand production with injected chemicals is selected to be tested in 3 candidate wells. Therefore, the first trial campaign of CSC was performed with the Coiled Tubing Unit (CTU) in March to May 2019 with positive campaign results. The operation program and lesson learned were captured in this paper for future improvement in term of well candidate selection, operation planning and execution. The three monobore completion wells were treated with the CSC. The results positively showed that the higher sand-free rates can be achieved. The operation steps consist of 1) Perform sand cleanout to existing perforation interval or perforate the new formation interval. 2) Pumping pre-flush chemical to conditioning the formation to accept the resin 3) Pumping resin to coating on formation grain sand 4) Pumping the post-flush chemical to remove an excess resin from sand 5) Shut in the well to wait for resin curing before open back to production. However, throughout the campaign, there were several lessons learned, which will be required for future cost and time optimization. In operational view, the proper candidate selection shall avoid operational difficulties e.g. available rathole. As well, detailed operation plan and job design will result in effective CSC jobs. For instance, the coil tubing packer is suggested for better resin placement in the formation. Moreover, accommodation arrangement (either barge or additional vessel) and logistics management still have room for improvement. These 3 wells are the evidences of the successful applications in Zawtika field. With good planning, lesson learned and further optimization, this CSC method can be beneficial for existing monobore wells, which required sand control and also will be the alternative sand control method for upcoming development phases. This CSC will be able to increase project economic and also unlock the marginal reservoirs those will not justify the higher cost of conventional gravel pack.

Optimization of SCR inflow uniformity based on CFD simulation

Open Physics ◽  
2020 ◽  
Vol 18 (1) ◽  
pp. 1168-1177
Author(s):  
Ke Sun ◽  
Haiyang Zhao ◽  
Kui Zhao ◽  
Da Li ◽  
Shuzhan Bai
Keyword(s):  
Pressure Drop ◽  
Cfd Simulation ◽  
Catalytic Reduction ◽  
Perforated Plate ◽  
Optimized Design ◽  
Original Design ◽  
Perforated Plates ◽  
Scr Catalyst ◽  
Catalyst Carrier ◽  
The Cost

Abstract The inflow uniformity before selective catalytic reduction (SCR) catalyst carrier is a major issue for DeNO x capability of diesel engine after-treatment. Through the construction of the numerical model and CFD simulation of six perforated plate variations with different structural and positional characteristics, the influence of perforated plates on the uniformity of the airflow velocity at the inlet of the SCR catalyst carrier was analyzed. Comparison of different perforated plate variations shows that the encircling flow is a major hindrance to achieve higher inflow uniformity. Enclosed flow passage can remove the encircling flow and increase inflow uniformity at the cost of increased pressure drop. Rational layout of the perforated plate can achieve uniformity increase, while decrease pressure drop. High-velocity exhaust coupled with larger holes can improve both uniformity and pressure drop. The uniformity index increased from 97.6% of the original design to 98.7% of the optimized design, while pressure drop increased from 11.20 to 12.09 kPa. Weighing the relationship between inflow uniformity and pressure drop is an issue worthy of attention.

CaCO3 INCRUSTATION IMPACT ON PRESSURE DROP IN SAND CONTROL SYSTEMS BY CFD TECHNIQUE

2020 ◽  
Author(s):  
Ayrton Cavallini Zotelle ◽  
Lucas Bobbio ◽  
Joao Henrique Sartori ◽  
Renato Siqueira ◽  
André Campanharo Gabriel ◽  
...  
Keyword(s):  
Pressure Drop ◽  
Control Systems ◽  
Sand Control

Sand Free Production Success Through Proven Technology Enabler from An Untapped Heterogeneous Reservoir Zone Utilizing Gravel Pack Replacement Methodology

2020 ◽  
Author(s):  
Y. Anggoro
Keyword(s):  
Oil And Gas ◽  
Erosion Resistance ◽  
Cost Effective ◽  
High Rate ◽  
Screen Design ◽  
Sand Control ◽  
Rules Of Thumb ◽  
Production Success ◽  
Control Technologies ◽  
Gravel Pack

The Belida field is an offshore field located in Block B of Indonesia’s South Natuna Sea. This field was discovered in 1989. Both oil and gas bearing reservoirs are present in the Belida field in the Miocene Arang, Udang and Intra Barat Formations. Within the middle Arang Formation, there are three gas pay zones informally referred to as Beta, Gamma and Delta. These sand zones are thin pay zones which need to be carefully planned and economically exploited. Due to the nature of the reservoir, sand production is a challenge and requires downhole sand control. A key challenge for sand control equipment in this application is erosion resistance without inhibiting productivity as high gas rates and associated high flow velocity is expected from the zones, which is known to have caused sand control failure. To help achieve a cost-effective and easily planned deployment solution to produce hydrocarbons, a rigless deployment is the preferred method to deploy downhole sand control. PSD analysis from the reservoir zone suggested from ‘Industry Rules of Thumb’ a conventional gravel pack deployment as a means of downhole sand control. However, based on review of newer globally proven sand control technologies since adoption of these ‘Industry Rules of Thumb’, a cost-effective solution could be considered and implemented utilizing Ceramic Sand Screen technology. This paper will discuss the successful application at Block B, Natuna Sea using Ceramic Sand Screens as a rigless intervention solution addressing the erosion / hot spotting challenges in these high rate production zones. The erosion resistance of the Ceramic Sand Screen design allows a deployment methodology directly adjacent to the perforated interval to resist against premature loss of sand control. The robust ceramic screen design gave the flexibility required to develop a cost-effective lower completion deployment methodology both from a challenging make up in the well due to a restrictive lubricator length to the tractor conveyancing in the well to land out at the desired set depth covering the producing zone. The paper will overview the success of multi-service and product supply co-operation adopting technology enablers to challenge ‘Industry Rules of Thumb’ replaced by rigless reasoning as a standard well intervention downhole sand control solution where Medco E&P Natuna Ltd. (Medco E&P) faces sand control challenges in their high deviation, sidetracked well stock. The paper draws final attention to the hydrocarbon performance gain resulting due to the ability for choke free production to allow drawing down the well at higher rates than initially expected from this zone.

Quality Improvement of the DNA extracted by boiling method in Gram negative bacteria

2017 ◽  
Vol 6 (04) ◽  
pp. 5347 ◽  
Author(s):  
Omar B. Ahmed* ◽  
Anas S. Dablool
Keyword(s):  
Dna Extraction ◽  
Control Method ◽  
Extraction Procedure ◽  
Cost Effective ◽  
High Yield ◽  
Gram Negative Bacteria ◽  
Bacterial Dna ◽  
Gram Negative ◽  
E Coli

Several methods of Deoxyribonucleic acid (DNA) extraction have been applied to extract bacterial DNA. The amount and the quality of the DNA obtained for each one of those methods are variable. The study aimed to evaluate bacterial DNA extraction using conventional boiling method followed by alcohol precipitation. DNA extraction from Gram negative bacilli was extracted and precipitated using boiling method with further precipitation by ethanol. The extraction procedure performed using the boiling method resulted in high DNA yields for both E. coli and K. pneumoniae bacteria in (199.7 and 285.7μg/ml, respectively) which was close to control method (229.3 and 440.3μg/ml). It was concluded that after alcohol precipitation boiling procedure was easy, cost-effective, and applicable for high-yield quality of DNA in Gram-negative bacteria.

BioWorma as an Aid for Controlling Ruminant Nematode Parasites

2021 ◽  
Vol 99 (Supplement_2) ◽  
pp. 36-36
Author(s):  
James E Miller ◽  
Joan M Burke ◽  
Thomas H Terrill
Keyword(s):  
Delivery System ◽  
Control Method ◽  
Animal Health ◽  
Late Pregnancy ◽  
Cost Effective ◽  
The United States ◽  
Gastrointestinal Nematodes ◽  
Mineral Supplement ◽  
Larval Stages ◽  
Nematode Parasites

Abstract Nematode-trapping fungi are biological control agents used against the larval stages of gastrointestinal nematodes in livestock feces. These fungi are normal soil inhabitants where they feed on a variety of non-parasitic soil nematodes. Of the various fungi tested, Duddingtonia flagrans spores (BioWorma, International Animal Health Products, Australia) have been shown to survive passage through the gastrointestinal tract of ruminants. After defecation, the spores germinate and grow in the feces to form sticky, sophisticated traps/loops which are able to trap the developing larval stages in the fecal environment. This form of control has been successfully applied under field conditions and is an environmentally safe biological approach for forage-based feeding systems. BioWorma has recently been approved for use in the United States. The primary delivery system is mixing BioWorma into supplement feedstuffs daily where each animal has the opportunity to consume an adequate amount of the mixture. To achieve optimum control of larvae during the transmission season (May–October), BioWorma needs to be fed for a period of no shorter than 60 days, starting at the beginning of the grazing season (especially young after weaning). Feeding BioWorma to dams during late pregnancy and lactation will also help to reduce pasture contamination, especially for growing young that will graze the same pasture. Another delivery system is mixing BioWorma into loose mineral supplement where animals will consume it free choice. The mineral needs to be kept covered and dry. The spores cannot be incorporated into pellets as the heat of the pelleting process will kill the spores. One drawback in using BioWorma is the relatively high cost. Research is being conducted to evaluate other delivery schemes that could be more cost effective. This product is the only control method that targets nematodes on pasture, where a majority of the total population reside.

Orienting Live Well Perforating Technique Provides Innovative Sand-Control Method in the North Sea

2001 ◽  
Vol 16 (03) ◽  
pp. 164-175 ◽  
Author(s):  
Jan Hilding Eriksen ◽  
Francesco Sanfilippo ◽  
Arne L. Kvamsdal ◽  
George Flint ◽  
Erling Kleppa
Keyword(s):  
North Sea ◽  
Control Method ◽  
The North ◽  
Sand Control ◽  
The North Sea
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