Optimization of Liquid & Gas Flow Rates For Aerated Drilling Fluids Considering Hole Cleaning For Vertical And Low Inclination Wells

Author(s):  
M.E. Ozbayoglu
SPE Journal ◽  
2012 ◽  
Vol 17 (03) ◽  
pp. 912-923 ◽  
Author(s):  
E.M.. M. Ozbayoglu ◽  
R.E.. E. Osgouei ◽  
A.M.. M. Ozbayoglu ◽  
E.. Yuksel

Summary This study aims to investigate the hole-cleaning process during the flow of a drilling fluid consisting of a gas and a liquid phase through a horizontal annulus. Experiments have been conducted using the Middle East Technical University (METU) multiphase flow loop under a wide range of air- and water-flow rates while introducing cuttings into the annulus for different amounts. Data have been collected for steady-state conditions (i.e., liquid, gas, and cuttings injection rates are stabilized). Collected data include flow rates of liquid and gas phases, frictional pressure drop inside the test section, local pressures at different locations in the flow loop, and high-speed digital images for identification of solid, liquid, and gas distribution inside the wellbore. Digital imageprocessing techniques are applied on the recorded images for volumetric phase distribution inside the test section, which are in dynamic condition. The effects of liquid and gas phases are investigated on cuttings-transport behavior under different flow conditions. Observations showed that the major contribution for carrying the cuttings along the wellbore is the liquid phase. However, as the gas-flow rate is increased, the flow area left for the liquid phase dramatically decreases, which leads to an increase in the local velocity of the liquid phase causing the cuttings to be dragged and moved, or a significant erosion on the cuttings bed. Therefore, increase in the flow rate of gas phase causes an improvement in the cuttings transport although the liquid-phase flow rate is kept constant. On the basis of the experimental observations, a mechanistic model that estimates the total cuttings concentration and frictional pressure loss inside the wellbore is introduced for gasified fluids flowing through a horizontal annulus. The model estimations are in good agreement with the measurements obtained from the experiments. By using the model, minimum liquid- and gas-flow rates can be identified for having an acceptable cuttings concentration inside the wellbore as well as a preferably low frictional pressure drop. Thus, the information obtained from this study is applicable to any underbalanced drilling operation conducted with gas/liquid mixtures, for optimization of flow rates for liquid and gas phases to transport the cuttings in the horizontal sections in an effective way with a reasonably low frictional pressure loss.


Author(s):  
Sneha Sayindla ◽  
Bjørnar Lund ◽  
Ali Taghipour ◽  
Benjamin Werner ◽  
Arild Saasen ◽  
...  

Drilling fluids are very complex and are essential for safe and efficient drilling operations. It is vital for the drilling operator to be able to select an appropriate fluid for each individual well, including the decision of using oil-based or water-based fluids or “muds” (OBM or WBM). In this article we present results from a comparative study of three OBM’s which are based on the same fluid system (Versatec). This work is part of a larger investigation where the main objective is to identify and evaluate the difference in the hole cleaning capabilities of OBM’s and WBM’s with similar viscosity as measured by the API/ISO standards. This paper describes an experimental investigation of cuttings transport using flow loop laboratory tests without and with injected cuttings size particles using various industrial oil based fluids with varying density and viscosity. The flow loop includes a 10 meter long test section with 2″ OD free whirling rotating steel drillstring inside a 4″ ID wellbore made of concrete elements positioned inside a steel tubing. Sand particles were injected while circulating the drilling fluid through the test section. Experiments are conducted at atmospheric conditions, but are otherwise designed to represent downhole conditions as closely as possible with respect to fluid and particle properties, flow rates and geometry. Fluids are tested at different flow rates with and without rotation of drill string, with and without sand injection. This has allowed us to study the effects of flow rate and drill string rotation on hole cleaning capabilities of different fluids. The primary results are pressure drop, steady state sand bed height in a horizontal annulus versus fluid and cuttings rates for rotating and non-rotating drill string and in particular the critical rates for fully suspended flow. The results are interpreted in light of results from laboratory characterization of the same fluids, conducted as part of the same project. The results will increase understanding of the relationship between drilling fluid properties and hole cleaning performance. This will enable the development of improved drilling fluids, both operationally and environmentally. Such know-how will also be important in order to develop more accurate transport models.


2011 ◽  
Vol 39 (6) ◽  
pp. 1103-1110 ◽  
Author(s):  
J. E. Ritchie ◽  
A. B. Williams ◽  
C. Gerard ◽  
H. Hockey

In this study, we evaluated the performance of a humidified nasal high-flow system (Optiflow™, Fisher and Paykel Healthcare) by measuring delivered FiO2 and airway pressures. Oxygraphy, capnography and measurement of airway pressures were performed through a hypopharyngeal catheter in healthy volunteers receiving Optiflow™ humidified nasal high flow therapy at rest and with exercise. The study was conducted in a non-clinical experimental setting. Ten healthy volunteers completed the study after giving informed written consent. Participants received a delivered oxygen fraction of 0.60 with gas flow rates of 10, 20, 30, 40 and 50 l/minute in random order. FiO2, FEO2, FECO2 and airway pressures were measured. Calculation of FiO2 from FEO2 and FECO2 was later performed. Calculated FiO2 approached 0.60 as gas flow rates increased above 30 l/minute during nose breathing at rest. High peak inspiratory flow rates with exercise were associated with increased air entrainment. Hypopharyngeal pressure increased with increasing delivered gas flow rate. At 50 l/minute the system delivered a mean airway pressure of up to 7.1 cmH2O. We believe that the high gas flow rates delivered by this system enable an accurate inspired oxygen fraction to be delivered. The positive mean airway pressure created by the high flow increases the efficacy of this system and may serve as a bridge to formal positive pressure systems.


Author(s):  
Z. Insepov ◽  
R. J. Miller

Propagation of Rayleigh traveling waves from a gas on a nanotube surface activates a macroscopic flow of the gas (or gases) that depends critically on the atomic mass of the gas. Our molecular dynamics simulations show that the surface waves are capable of actuating significant macroscopic flows of atomic and molecular hydrogen, helium, and a mixture of both gases both inside and outside carbon nanotubes (CNT). In addition, our simulations predict a new “nanoseparation” effect when a nanotube is filled with a mixture of two gases with different masses or placed inside a volume filled with a mixture of several gases with different masses. The mass selectivity of the nanopumping can be used to develop a highly selective filter for various gases. Gas flow rates, pumping, and separation efficiencies were calculated at various wave frequencies and phase velocities of the surface waves. The nanopumping effect was analyzed for its applicability to actuate nanofluids into fuel cells through carbon nanotubes.


1974 ◽  
Vol 14 (01) ◽  
pp. 44-54 ◽  
Author(s):  
Gary W. Rosenwald ◽  
Don W. Green

Abstract This paper presents a mathematical modeling procedure for determining the optimum locations of procedure for determining the optimum locations of wells in an underground reservoir. It is assumed that there is a specified production-demand vs time relationship for the reservoir under study. Several possible sites for new wells are also designated. possible sites for new wells are also designated. The well optimization technique will then select, from among those wellsites available, the locations of a specified number of wells and determine the proper sequencing of flow rates from Those wells so proper sequencing of flow rates from Those wells so that the difference between the production-demand curve and the flow curve actually attained is minimized. The method uses a branch-and-bound mixed-integer program (BBMIP) in conjunction with a mathematical reservoir model. The calculation with the BBMIP is dependent upon the application of superposition to the results from the mathematical reservoir model.This technique is applied to two different types of reservoirs. In the first, it is used for locating wells in a hypothetical groundwater system, which is described by a linear mathematical model. The second application of the method is to a nonlinear problem, a gas storage reservoir. A single-phase problem, a gas storage reservoir. A single-phase gas reservoir mathematical model is used for this purpose. Because of the nonlinearity of gas flow, purpose. Because of the nonlinearity of gas flow, superposition is not strictly applicable and the technique is only approximate. Introduction For many years, members of the petroleum industry and those concerned with groundwater hydrology have been developing mathematical reservoir modeling techniques. Through multiple runs of a reservoir simulator, various production schemes or development possibilities may be evaluated and their relative merits may be considered; i.e., reservoir simulators can be used to "optimize" reservoir development and production. Formal optimization techniques offer potential savings in the time and costs of making reservoir calculations compared with the generally used trial-and-error approach and, under proper conditions, can assure that the calculations will lead to a true optimum.This work is an extension of the application of models to the optimization of reservoir development. Given a reservoir, a designated production demand for the reservoir, and a number of possible sites for wells, the problem is to determine which of those sites would be the best locations for a specified number of new wells so that the production-demand curve is met as closely as possible. Normally, fewer wells are to be drilled than there are sites available. Thus, the question is, given n possible locations, at which of those locations should n wells be drilled, where n is less than n? A second problem, that of determining the optimum relative problem, that of determining the optimum relative flow rates of present and future wells is also considered. The problem is attacked through the simultaneous use of a reservoir simulator and a mixed-integer programming technique.There have been several reported studies concerned with be use of mathematical models to select new wells in gas storage or producing fields. Generally, the approach has been to use a trial-and-error method in which different well locations are assumed. A mathematical model is applied to simulate reservoir behavior under the different postulated conditions, and then the alternatives are postulated conditions, and then the alternatives are compared. Methods that evaluate every potential site have also been considered.Henderson et al. used a trial-and-error procedure with a mathematical model to locate new wells in an existing gas storage reservoir. At the same time they searched for the operational stratagem that would yield the desired withdrawal rates. In the reservoir that they studied, they found that the best results were obtained by locating new wells in the low-deliverability parts of the reservoir, attempting to maximize the distance between wells, and turning the wells on in groups, with the low-delivery wells turned on first.Coats suggested a multiple trial method for determining well locations for a producing field. SPEJ P. 44


2004 ◽  
Vol 831 ◽  
Author(s):  
E. Berkman ◽  
R. Collazo ◽  
R. Schlesser ◽  
Z. Sitar

ABSTRACTGallium nitride (GaN) films were grown on (0001) sapphire substrates at 1050°C by controlled evaporation of gallium (Ga) metal and reaction with ammonia (NH3) at a total reactor pressure of 800 Torr. Pure nitrogen (N2) was flowed directly above the molten Ga source to prevented direct reaction between the molten Ga and ammonia, which causes Ga spattering and GaN crust formation. At the same time, this substantially enhanced the Ga transport to the substrate. A simple mass-transport model based on total reactor pressure, gas flow rates and source temperature was developed and verified. The theoretical calculations and growth rate measurements at different ammonia flow rates and reactor pressures showed that the maximum growth rate was controlled by transport of both Ga species and reactive ammonia to the substrate surface.


2021 ◽  
Author(s):  
Mehrdad Gharib Shirangi ◽  
Roger Aragall ◽  
Reza Ettehadi ◽  
Roland May ◽  
Edward Furlong ◽  
...  

Abstract In this work, we present our advances to develop and apply digital twins for drilling fluids and associated wellbore phenomena during drilling operations. A drilling fluid digital twin is a series of interconnected models that incorporate the learning from the past historical data in a wide range of operational settings to determine the fluids properties in realtime operations. From several drilling fluid functionalities and operational parameters, we describe advancements to improve hole cleaning predictions and high-pressure high-temperature (HPHT) rheological properties monitoring. In the hole cleaning application, we consider the Clark and Bickham (1994) approach which requires the prediction of the local fluid velocity above the cuttings bed as a function of operating conditions. We develop accurate computational fluid dynamics (CFD) models to capture the effects of rotation, eccentricity and bed height on local fluid velocities above cuttings bed. We then run 55,000 CFD simulations for a wide range of operational settings to generate training data for machine learning. For rheology monitoring, thousands of lab experiment records are collected as training data for machine learning. In this case, the HPHT rheological properties are determined based on rheological measurement in the American Petroleum Institute (API) condition together with the fluid type and composition data. We compare the results of application of several machine learning algorithms to represent CFD simulations (for hole cleaning application) and lab experiments (for monitoring HPHT rheological properties). Rotating cross-validation method is applied to ensure accurate and robust results. In both cases, models from the Gradient Boosting and the Artificial Neural Network algorithms provided the highest accuracy (about 0.95 in terms of R-squared) for test datasets. With developments presented in this paper, the hole cleaning calculations can be performed more accurately in real-time, and the HPHT rheological properties of drilling fluids can be estimated at the rigsite before performing the lab experiments. These contributions advance digital transformation of drilling operations.


Fuel ◽  
2022 ◽  
Vol 308 ◽  
pp. 121872
Author(s):  
Abouzar Rajabi Behesht Abad ◽  
Hamzeh Ghorbani ◽  
Nima Mohamadian ◽  
Shadfar Davoodi ◽  
Mohammad Mehrad ◽  
...  

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