Stability and Flow Properties of Oil-Based Foam Generated by CO2

SPE Journal ◽  
2019 ◽  
Vol 25 (01) ◽  
pp. 416-431 ◽  
Author(s):  
Songyan Li ◽  
Qun Wang ◽  
Zhaomin Li
Keyword(s):  
Porous Media ◽  
Oil Recovery ◽  
Foam Stability ◽  
Mobility Control ◽  
Flow In Porous Media ◽  
Recovery Efficiency ◽  
Oil Viscosity ◽  
Aqueous Foam ◽  
The Stability ◽  
Foam Flooding

Summary Foam flooding is an important method used to protect oil reservoirs and increase oil production. However, the research on foam fluid is generally focused on aqueous foam, and there are a few studies on the stability mechanism of oil-based foam. In this paper, a compound surfactant consisting of Span® 20 and a fluorochemical surfactant is determined as the formula for oil-based foam. The foam volume and half-life in the bulk phase are measured to be 275 mL and 302 seconds, respectively, at room temperature and atmospheric pressure. The stability mechanism of oil-based foam is proposed by testing the interfacial tension (IFT) and interfacial viscoelasticity. The lowest IFT of 18.5 mN/m and the maximum viscoelasticity modulus of 16.8 mN/m appear at the concentration of 1.0 wt%, resulting in the most-stable oil-based foam. The effect of oil viscosity and temperature on the properties of oil-based foam is studied. The foam stability increases first and then decreases with the rising oil viscosity, and the stability decreases with rising temperature. The apparent viscosity of oil-based foam satisfies the power-law non-Newtonian properties, and this viscosity is much higher than that of the phases of oil and CO2. The flow of oil-based foam in porous media is studied through microscopic-visualization experiments. Bubble division, bubble merging, and bubble deformation occur during oil-based-foam flow in porous media. The oil-recovery efficiency of the oil-based-foam flooding is 78.3%, while the oil-recovery efficiency of CO2 flooding is only 28.2%. The oil recovery is enhanced because oil-based foam reduces CO2 mobility, inhibits gas channeling, and improves sweep efficiency. The results are meaningful for CO2 mobility control and for the application of foam flooding for enhanced oil recovery (EOR).

Transport Modelling of Multi-Phase Fluid Flow in Porous Media for Enhanced Oil Recovery

2020 ◽  
Vol 400 ◽  
pp. 38-44
Author(s):  
Hassan Soleimani ◽  
Hassan Ali ◽  
Noorhana Yahya ◽  
Beh Hoe Guan ◽  
Maziyar Sabet ◽  
...  
Keyword(s):  
Porous Media ◽  
Fluid Flow ◽  
Capillary Pressure ◽  
Oil Recovery ◽  
Constitutive Relations ◽  
Mobility Control ◽  
Flow In Porous Media ◽  
Wettability Alteration ◽  
Adsorption Effect ◽  
Phase Fluid

This article studies the combined effect of spatial heterogeneity and capillary pressure on the saturation of two fluids during the injection of immiscible nanoparticles. Various literature review exhibited that the nanoparticles are helpful in enhancing the oil recovery by varying several mechanisms, like wettability alteration, interfacial tension, disjoining pressure and mobility control. Multiphase modelling of fluids in porous media comprise balance equation formulation, and constitutive relations for both interphase mass transfer and pressure saturation curves. A classical equation of advection-dispersion is normally used to simulate the fluid flow in porous media, but this equation is unable to simulate nanoparticles flow due to the adsorption effect which happens. Several modifications on computational fluid dynamics (CFD) have been made to increase the number of unknown variables. The simulation results indicated the successful transportation of nanoparticles in two phase fluid flow in porous medium which helps in decreasing the wettability of rocks and hence increasing the oil recovery. The saturation, permeability and capillary pressure curves show that the wettability of the rocks increases with the increasing saturation of wetting phase (brine).

Probing Methane Foam Transport in Heterogeneous Porous Media: An Experimental and Numerical Case Study of Permeability-Dependent Rheology and Fluid Diversion at Field Scale

SPE Journal ◽  
2020 ◽  
Vol 25 (04) ◽  
pp. 1697-1710 ◽  
Author(s):  
Yongchao Zeng ◽  
Ridhwan Z. Kamarul Bahrim ◽  
J. A. W. M. Groot ◽  
Sebastien Vincent-Bonnieu ◽  
Jeroen Groenenboom ◽  
...  
Keyword(s):  
Porous Media ◽  
Oil Recovery ◽  
Apparent Viscosity ◽  
Heterogeneous Porous Media ◽  
Mobility Control ◽  
Low Permeability ◽  
Field Scale ◽  
Rock Permeability ◽  
Foam Flooding ◽  
Foam Rheology

Summary This paper advances the understanding of foam transport in heterogeneous porous media for enhanced oil recovery (EOR). Specifically, we investigate the dependence of methane foam rheology on the rock permeability at the laboratory scale and then extend the observations to the field scale with foam modeling techniques and reservoir simulation tools. The oil recovery efficiency of conventional gasflooding, waterflooding, and water-alternating-gas (WAG) processes can be limited by constraints such as bypassing effects (including both viscous fingering and channeling mechanisms) and gravity override. The problem can be more severe if the reservoir is highly fractured or heterogeneously layered in the direction of flow. Foam offers the promise to address the three issues simultaneously by better controlling the mobility of injected fluids. However, limited literature data of foam-flooding experiments were reported using actual reservoir cores at harsh conditions. In this paper, a series of methane (CH4) foam-flooding experiments were conducted in three different actual cores from a proprietary reservoir at an elevated temperature. It is found that foam rheology is significantly correlated with the rock permeability. To quantify the mobility control offered by foam, we calculated the apparent viscosity on the basis of the measured pressure drop at steady state. Interestingly, the apparent viscosity was found to be selectively higher in the high-permeability cores compared with that in the low-permeability zones. We parameterized our system using a texture-implicit-local-equilibrium model (STARS™ simulator, Computer Modelling Group, Calgary, Alberta, Canada) to illustrate the dependence of foam parameters on rock permeability. In addition, we created a two-layered model reservoir using an in-house simulator called modular reservoir simulator (MoReS; Shell Research, Rijswijk, The Netherlands) to elucidate the role of different driving forces for fluid diversion at the field level. We took into consideration the combined effect of gravitational, viscous force, and capillary forces in our simulation. We show that the gravitational forces prevent the gas from sweeping the lower part of the reservoir. However, the poor sweep can be ameliorated by intermittent surfactant injection to generate foam. In addition, the capillary force which hinders the gas (nonwetting phase) from entering the low-permeability region can be effectively leveraged to redistribute the fluids in the porous media, resulting in better sweep efficiency. We conclude that foam if properly designed can effectively improve the conformance of the WAG EOR in the presence of reservoir heterogeneity.

scholarly journals Effect of Non-Newtonian Flow on Polymer Flooding in Heavy Oil Reservoirs

Polymers ◽  
2018 ◽  
Vol 10 (11) ◽  
pp. 1225 ◽  
Author(s):  
Xiankang Xin ◽  
Gaoming Yu ◽  
Zhangxin Chen ◽  
Keliu Wu ◽  
Xiaohu Dong ◽  
...  
Keyword(s):  
Porous Media ◽  
Polymer Solution ◽  
Oil Recovery ◽  
Heavy Oil ◽  
Flow Behavior ◽  
Polymer Flooding ◽  
Oil Reservoirs ◽  
Flow In Porous Media ◽  
Newtonian Flow ◽  
Heavy Oil Reservoirs

The flow of polymer solution and heavy oil in porous media is critical for polymer flooding in heavy oil reservoirs because it significantly determines the polymer enhanced oil recovery (EOR) and polymer flooding efficiency in heavy oil reservoirs. In this paper, physical experiments and numerical simulations were both applied to investigate the flow of partially hydrolyzed polyacrylamide (HPAM) solution and heavy oil, and their effects on polymer flooding in heavy oil reservoirs. First, physical experiments determined the rheology of the polymer solution and heavy oil and their flow in porous media. Then, a new mathematical model was proposed, and an in-house three-dimensional (3D) two-phase polymer flooding simulator was designed considering the non-Newtonian flow. The designed simulator was validated by comparing its results with those obtained from commercial software and typical polymer flooding experiments. The developed simulator was further applied to investigate the non-Newtonian flow in polymer flooding. The experimental results demonstrated that the flow behavior index of the polymer solution is 0.3655, showing a shear thinning; and heavy oil is a type of Bingham fluid that overcomes a threshold pressure gradient (TPG) to flow in porous media. Furthermore, the validation of the designed simulator was confirmed to possess high accuracy and reliability. According to its simulation results, the decreases of 1.66% and 2.49% in oil recovery are caused by the difference between 0.18 and 1 in the polymer solution flow behavior indexes of the pure polymer flooding (PPF) and typical polymer flooding (TPF), respectively. Moreover, for heavy oil, considering a TPG of 20 times greater than its original value, the oil recoveries of PPF and TPF are reduced by 0.01% and 5.77%, respectively. Furthermore, the combined effect of shear thinning and a threshold pressure gradient results in a greater decrease in oil recovery, with 1.74% and 8.35% for PPF and TPF, respectively. Thus, the non-Newtonian flow has a hugely adverse impact on the performance of polymer flooding in heavy oil reservoirs.

scholarly journals Numerical Simulation of Two-Phase Flows in Heterogeneous Porous Media

2020 ◽  
Vol 21 (2) ◽  
pp. 339
Author(s):  
I. Carneiro ◽  
M. Borges ◽  
S. Malta
Keyword(s):  
Porous Media ◽  
Oil Recovery ◽  
Flow Behavior ◽  
Water Injection ◽  
Heterogeneous Porous Media ◽  
Flow In Porous Media ◽  
High Porosity ◽  
Two Phase ◽  
Recovery Method ◽  
Porosity And Permeability

In this work,we present three-dimensional numerical simulations of water-oil flow in porous media in order to analyze the influence of the heterogeneities in the porosity and permeability fields and, mainly, their relationships upon the phenomenon known in the literature as viscous fingering. For this, typical scenarios of heterogeneous reservoirs submitted to water injection (secondary recovery method) are considered. The results show that the porosity heterogeneities have a markable influence in the flow behavior when the permeability is closely related with porosity, for example, by the Kozeny-Carman (KC) relation.This kind of positive relation leads to a larger oil recovery, as the areas of high permeability(higher flow velocities) are associated with areas of high porosity (higher volume of pores), causing a delay in the breakthrough time. On the other hand, when both fields (porosity and permeability) are heterogeneous but independent of each other the influence of the porosity heterogeneities is smaller and may be negligible.

Pore-Scale Transport Mechanisms and Macroscopic Displacement Effects of In-Situ Oil-in-Water Emulsions in Porous Media

2018 ◽  
Vol 140 (10) ◽  
Author(s):  
Chuan Lu ◽  
Wei Zhao ◽  
Yongge Liu ◽  
Xiaohu Dong
Keyword(s):  
Porous Media ◽  
Oil Recovery ◽  
Heavy Oil ◽  
Mobility Control ◽  
Pore Scale ◽  
Sweep Efficiency ◽  
Emulsion Droplets ◽  
Oil In Water ◽  
Retention Volumes

Oil-in-water (O/W) emulsions are expected to be formed in the process of surfactant flooding for heavy oil reservoirs in order to strengthen the fluidity of heavy oil and enhance oil recovery. However, there is still a lack of detailed understanding of mechanisms and effects involved in the flow of O/W emulsions in porous media. In this study, a pore-scale transparent model packed with glass beads was first used to investigate the transport and retention mechanisms of in situ generated O/W emulsions. Then, a double-sandpack model with different permeabilities was used to further study the effect of in situ formed O/W emulsions on the improvement of sweep efficiency and oil recovery. The pore-scale visualization experiment presented an in situ emulsification process. The in situ formed O/W emulsions could absorb to the surface of pore-throats, and plug pore-throats through mechanisms of capture-plugging (by a single emulsion droplet) and superposition-plugging or annulus-plugging (by multiple emulsion droplets). The double-sandpack experiments proved that the in situ formed O/W emulsion droplets were beneficial for the mobility control in the high permeability sandpack and the oil recovery enhancement in the low permeability sandpack. The size distribution of the produced emulsions proved that larger pressures were capable to displace larger O/W emulsion droplets out of the pore-throat and reduce their retention volumes.

Exploring Low-IFT Foam EOR in Fractured Carbonates: Success and Particular Challenges of Sub-10-md Limestone

SPE Journal ◽  
1900 ◽  
Vol 25 (02) ◽  
pp. 867-882
Author(s):  
Pengfei Dong ◽  
Maura Puerto ◽  
Guoqing Jian ◽  
Kun Ma ◽  
Khalid Mateen ◽  
...  
Keyword(s):  
Oil Recovery ◽  
Surfactant Solution ◽  
Mineral Dissolution ◽  
Mobility Control ◽  
Matrix Permeability ◽  
Geochemical Properties ◽  
Remaining Oil ◽  
The Matrix ◽  
Incremental Oil Recovery ◽  
Foam Flooding

Summary The high formation heterogeneity in naturally fractured limestone reservoirs requires mobility control agents to improve sweep efficiency and boost oil recovery. However, typical mobility control agents, such as polymers and gels, are impractical in tight sub-10-md formations due to potential plugging issues. The objective of this study is to demonstrate the feasibility of a low-interfacial-tension (low-IFT) foam process in fractured low-permeability limestone reservoirs and to investigate relevant geochemical interactions. The low-IFT foam process was investigated through coreflood experiments in homogeneous and fractured oil-wet cores with sub-10-md matrix permeability. The performance of a low-IFT foaming formulation and a well-known standard foamer [alpha olefin sulfonate (AOS) C14-16] were compared in terms of the efficiency of oil recovery. The effluent ionic concentrations were measured to understand how the geochemical properties of limestone influenced the low-IFT foam process. Aqueous stability and phase behavior tests with crushed core materials and brines containing various divalent ion concentrations were conducted to interpret the observations in the coreflood experiments. Low-IFT foam process can achieve significant incremental oil recovery in fractured oil-wet limestone reservoirs with sub-10-md matrix permeability. Low-IFT foam flooding in a fractured oil-wet limestone core with 5-md matrix permeability achieved 64% incremental oil recovery compared to waterflooding. In this process, because of the significantly lower capillary entry pressure for surfactant solution compared to gas, the foam primarily diverted surfactant solution from the fracture into the matrix. This selective diversion effect resulted in surfactant or weak foam flooding in the tight matrix and hence improved the invading fluid flow in the matrix. Meanwhile, the low-IFT property of the foaming formulation mobilized the remaining oil in the matrix. This oil mobilization effect of the low-IFT formulation achieved lower remaining oil saturation in the swept zones compared with the formulation lacking low-IFT property with oil. The limestone geochemical instability caused additional challenges for the low-IFT foam process in limestone reservoirs compared to dolomite reservoirs. The reactions of calcite with injected fluids—such as mineral dissolution and the exchange of calcium and magnesium—were found to increase the Ca2+ concentration in the produced fluids. Because the low-IFT foam process is sensitive to brine salinity, the additional Ca2+ may cause potential surfactant precipitation and unfavorable over-optimum conditions. It, therefore, may cause injectivity and phase-trapping issues especially in the homogeneous limestone. Results in this work demonstrated that despite the challenges associated with limestone dissolution, the low-IFT foam process can remarkably extend chemical enhanced oil recovery (EOR) in fractured oil-wet tight reservoirs with matrix permeability as low as 5 md.

Low-IFT Foaming System for Enhanced Oil Recovery in Highly Heterogeneous/Fractured Oil-Wet Carbonate Reservoirs

SPE Journal ◽  
2018 ◽  
Vol 23 (06) ◽  
pp. 2243-2259 ◽  
Author(s):  
Pengfei Dong ◽  
Maura Puerto ◽  
Guoqing Jian ◽  
Kun Ma ◽  
Khalid Mateen ◽  
...  
Keyword(s):  
Oil Recovery ◽  
Fractured Reservoirs ◽  
Surfactant Solution ◽  
Capillary Forces ◽  
Mobility Control ◽  
Carbonate Reservoirs ◽  
Residual Oil ◽  
High Permeability ◽  
The Matrix ◽  
Foam Flooding

Summary Oil recovery in heterogeneous carbonate reservoirs is typically inefficient because of the presence of high-permeability fracture networks and unfavorable capillary forces within the oil-wet matrix. Foam, as a mobility-control agent, has been proposed to mitigate the effect of reservoir heterogeneity by diverting injected fluids from the high-permeability fractured zones into the low-permeability unswept rock matrix, hence improving the sweep efficiency. This paper describes the use of a low-interfacial-tension (low-IFT) foaming formulation to improve oil recovery in highly heterogeneous/fractured oil-wet carbonate reservoirs. This formulation provides both mobility control and oil/water IFT reduction to overcome the unfavorable capillary forces preventing invading fluids from entering an oil-filled matrix. Thus, as expected, the combination of mobility control and low-IFT significantly improves oil recovery compared with either foam or surfactant flooding. A three-component surfactant formulation was tailored using phase-behavior tests with seawater and crude oil from a targeted reservoir. The optimized formulation simultaneously can generate IFT of 10−2 mN/m and strong foam in porous media when oil is present. Foam flooding was investigated in a representative fractured core system, in which a well-defined fracture was created by splitting the core lengthwise and precisely controlling the fracture aperture by applying a specific confining pressure. The foam-flooding experiments reveal that, in an oil-wet fractured Edward Brown dolomite, our low-IFT foaming formulation recovers approximately 72% original oil in place (OOIP), whereas waterflooding recovers only less than 2% OOIP; moreover, the residual oil saturation in the matrix was lowered by more than 20% compared with a foaming formulation lacking a low-IFT property. Coreflood results also indicate that the low-IFT foam diverts primarily the aqueous surfactant solution into the matrix because of (1) mobility reduction caused by foam in the fracture, (2) significantly lower capillary entry pressure for surfactant solution compared with gas, and (3) increasing the water relative permeability in the matrix by decreasing the residual oil. The selective diversion effect of this low-IFT foaming system effectively recovers the trapped oil, which cannot be recovered with single surfactant or high-IFT foaming formulations applied to highly heterogeneous or fractured reservoirs.

scholarly journals Influence of formation heterogeneity on foam flooding performance using 2D and 3D models: an experimental study

2019 ◽  
Vol 17 (3) ◽  
pp. 734-748 ◽  
Author(s):  
Ling-Zhi Hu ◽  
Lin Sun ◽  
Jin-Zhou Zhao ◽  
Peng Wei ◽  
Wan-Fen Pu
Keyword(s):  
Oil Recovery ◽  
3D Models ◽  
Reduction Factor ◽  
Mobility Control ◽  
Displacement Efficiency ◽  
Vertical Heterogeneity ◽  
Oil Displacement Efficiency ◽  
Heterogeneous Formations ◽  
Major Factors ◽  
Foam Flooding

AbstractThe formation heterogeneity is considered as one of the major factors limiting the application of foam flooding. In this paper, influences of formation properties, such as permeability, permeability distribution, interlayer, sedimentary rhythm and 3D heterogeneity, on the mobility control capability and oil displacement efficiency of foam flooding, were systematically investigated using 2D homogeneous and 2D/3D heterogeneous models under 120 °C and salinity of 20 × 104 mg/L. The flow resistance of foam was promoted as the permeability increased, which thus resulted in a considerable oil recovery behavior. In the scenario of the vertical heterogeneous formations, it was observed that the permeability of the high-permeable layer was crucial to foam mobility control, and the positive rhythm appeared favorable to improve the foam flooding performance. The additional oil recovery increased to about 40%. The interlayer was favorable for the increases in mobility reduction factor and oil recovery of foam flooding when the low permeability ratio was involved. For the 3D heterogeneous formations, foam could efficiently adjust the areal and vertical heterogeneity through mobility control and gravity segregation, and thus enhancing the oil recovery to 11%–14%. The results derived from this work may provide some insight for the field test designs of foam flooding.

scholarly journals Coupling of two-phase flow in fractured-vuggy reservoir with filling medium

Open Physics ◽  
2017 ◽  
Vol 15 (1) ◽  
pp. 12-17 ◽  
Author(s):  
Haojun Xie ◽  
Aifen Li ◽  
Zhaoqin Huang ◽  
Bo Gao ◽  
Ruigang Peng
Keyword(s):  
Porous Media ◽  
Oil Recovery ◽  
Two Phase Flow ◽  
Water Injection ◽  
Free Flow ◽  
Flow In Porous Media ◽  
Free Fluid ◽  
Phase Flow ◽  
Fluid Exchange ◽  
Two Phase

AbstractCaves in fractured-vuggy reservoir usually contain lots of filling medium, so the two-phase flow in formations is the coupling of free flow and porous flow, and that usually leads to low oil recovery. Considering geological interpretation results, the physical filled cave models with different filling mediums are designed. Through physical experiment, the displacement mechanism between un-filled areas and the filling medium was studied. Based on the experiment model, we built a mathematical model of laminar two-phase coupling flow considering wettability of the porous media. The free fluid region was modeled using the Navier-Stokes and Cahn-Hilliard equations, and the two-phase flow in porous media used Darcy's theory. Extended BJS conditions were also applied at the coupling interface. The numerical simulation matched the experiment very well, so this numerical model can be used for two-phase flow in fracture-vuggy reservoir. In the simulations, fluid flow between inlet and outlet is free flow, so the pressure difference was relatively low compared with capillary pressure. In the process of water injection, the capillary resistance on the surface of oil-wet filling medium may hinder the oil-water gravity differentiation, leading to no fluid exchange on coupling interface and remaining oil in the filling medium. But for the water-wet filling medium, capillary force on the surface will coordinate with gravity. So it will lead to water imbibition and fluid exchange on the interface, high oil recovery will finally be reached at last.

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