Elimination of the Sustained Casing Pressure using Self-Healing Cement in Turkmenistan Section of the Caspian Sea

2019 ◽  
Author(s):  
Svetlana Nafikova ◽  
Amanmmamet Bugrayev ◽  
Salim Taoutaou ◽  
Gaygysyz Baygeldiyev ◽  
Ilshat Akhmetzianov ◽  
...  
Keyword(s):  
Caspian Sea ◽  
Self Healing ◽  
The Caspian Sea ◽  
Sustained Casing Pressure ◽  
Casing Pressure

Lessons Learned and Case Studies of Overcoming Sustained Casing Pressure in Extended-Reach Wells

2021 ◽  
Author(s):  
Svetlana Nafikova ◽  
Yulia Ramazanova ◽  
Alexander Muslimov ◽  
Ilshat Akhmetzianov ◽  
Bipin Jain ◽  
...  
Keyword(s):  
Best Practices ◽  
Caspian Sea ◽  
The Self ◽  
Self Healing ◽  
Effective Solution ◽  
Pressure Buildup ◽  
Cement System ◽  
Sustained Casing Pressure ◽  
Zonal Isolation ◽  
Casing Pressure

Abstract Achieving zonal isolation for the lifetime of oil and gas wells is crucial for well integrity. Poor zonal isolation can detrimentally affect well economics and increase safety-related risks because of pressure buildup with unpredictable consequences. Additional local regulations prohibiting production of a well with positive pressure in the annulus made sustained casing pressure a major challenge for operators in the North Caspian Sea. An innovative cost-effective solution was required to resolve this challenge. Historical well analysis proved that previously applied cementing approaches were ineffective. Several modifications were required to define the effective solution. Implemented changes included revision of the casing setting depth, optimization of the drilling fluids and spacer formulations, and implementation of the self-healing expanding cement. Carefully engineered placement of the self-healing cement system was the key to success. If cracks or microannuli occur and hydrocarbons reach the cement and flow through the cracks, the system has the capability to repair itself, thus restoring integrity of the cement sheath without external intervention. This technology has been used in 11 extended reach wells in two fields with excellent results. The collaborative approach with drilling engineers eliminated the challenging sustained casing pressure issue in two major offshore fields in North Caspian Sea. In addition to the existing cementing best practices available in industry for mud removal efficiency enhancement and successful cement placement, the newly implemented methodology included potential requirements for well trajectory adjustments, implementation of the real-time control during cementing job execution, engineered placement and optimization of the self-healing expanding cement system formulation, and a specifically developed "initially required" bleedoff schedule that allows acceleration of the self-remediation cement capability. The self-healing cement was designed with low Young's modulus for maximum flexibility. Expanding additives were also incorporated into the design to minimize the risk of set cement integrity failure due to microdebonding from bulk shrinkage after setting. Adherence to the mutually developed flowchart for the drilling and cementing stages improved the zonal isolation of the critical hydrocarbon zones in the extended reach wells and increased the success ratio of the wells with no pressure buildup from 30% to almost 100% within the last 5 years. As a result, the self-healing cement technology and developed approach, which is discussed in this paper, have become the standard for both fields for all future wells. The complex engineering approach described in this paper expands the existing best practices in the industry for zonal isolation improvement of the extended reach wells and provides a new effective solution for eliminating sustained casing pressure problems. The design strategy, execution, evaluation, and results for two sample wells are discussed in detail to help to guide future engineering and operational activities around the world.

Avoiding Sustained Casing Pressure in Gas wells using Self Healing Cement

2011 ◽  
Author(s):  
Salim Taoutaou ◽  
Jorge Andres Vargas Bermea ◽  
Pietro Bonomi ◽  
Bassam Elatrache ◽  
Christian Pasturel ◽  
...  
Keyword(s):  
Self Healing ◽  
Gas Wells ◽  
Sustained Casing Pressure ◽  
Casing Pressure

Successful Remediation of Sustained Casing Pressures in Gas Cap Injector Wells with the Use of Flexible and Self Healing System

2021 ◽  
Author(s):  
Bipin Jain ◽  
Abhijeet Tambe ◽  
Dylan Waugh ◽  
Moises MunozRivera ◽  
Rianne Campbell
Keyword(s):  
Self Healing ◽  
Injection Wells ◽  
Coiled Tubing ◽  
Cement System ◽  
Sustained Casing Pressure ◽  
Casing Pressure ◽  
New Generation ◽  
Prudhoe Bay ◽  
Production Tubing

Abstract Several injection wells in Prudhoe Bay, Alaska exhibit sustained casing pressure (SCP) between the production tubing and the inner casing. The diagnostics on these wells have shown communication due to issues with casing leaks. Conventional cement systems have historically been used in coiled-tubing-delivered squeeze jobs to repair the leaks. However, even when these squeeze jobs are executed successfully, there is no guarantee in the short or long term that the annular communication is repaired. Many of these injector wells develop SCP in the range of 300-400 psi post-repair. It has been observed that the SCP development can reoccur immediately after annulus communication repair, or months to years after an injector well is put back on injection. Once SCP is developed the well cannot be operated further. A new generation of cement system was used to overcome the remedial challenge presented in these injector wells. This document provides the successful application of a specialized adaptive cement system conveyed to the problematic zone with the advantage of using coiled tubing equipment for optimum delivery of the remedial treatment.

Avoiding Sustained Casing Pressure in Gas wells using Self Healing Cement

2011 ◽  
Author(s):  
Salim Taoutaou ◽  
Jorge Andres Vargas Bermea ◽  
Pietro Bonomi ◽  
Bassam Elatrache ◽  
Christian Pasturel ◽  
...  
Keyword(s):  
Self Healing ◽  
Gas Wells ◽  
Sustained Casing Pressure ◽  
Casing Pressure

Use of Novel Self-Healing Materials to Control Sustained Casing Pressure and Prevent Long Term Environmental Impact

2015 ◽  
Author(s):  
Mohammad Arif Khattak ◽  
Bipin Jain ◽  
Sultan Al Kalbani ◽  
Junaid Ahmed ◽  
Agung Arya Afrianto ◽  
...  
Keyword(s):  
Environmental Impact ◽  
Self Healing ◽  
Sustained Casing Pressure ◽  
Casing Pressure

A novel self-healing spacer fluid for sustained casing pressure mitigation

2018 ◽  
Vol 163 ◽  
pp. 722-730 ◽  
Author(s):  
Chengyun Ma ◽  
Jingen Deng ◽  
Rui Wu ◽  
Baohua Yu ◽  
Yingcao Zhou ◽  
...  
Keyword(s):  
Self Healing ◽  
Sustained Casing Pressure ◽  
Casing Pressure

THE NUMBER AND QUALITATIVE CHARACTERISTICS OF FRY FISH IN SHALLOW COASTAL WATERS OF THE VOLGA IN THE SUMMER-AUTUMN PERIOD OF 2012

2017 ◽  
pp. 65-73
Author(s):  
Edward Vladimirovich Nikitin
Keyword(s):  
Fish Species ◽  
Coastal Waters ◽  
Caspian Sea ◽  
The Caspian Sea ◽  
Volga River ◽  
Commercial Fish ◽  
Autumn Period ◽  
Fish Juveniles ◽  
Qualitative Characteristics ◽  
Shallow Coastal Waters

Shallow coastal waters of the Volga river is a flooded feeding area for fish juveniles of nonmigratory fish species. There takes place annual downstream migration of fluvial anadromous fish species from spawning grounds of the Volga river to the Northern Caspian Sea. The most important factors determining the number and qualitative characteristics of fry fishes are the level of the Caspian Sea (currently having a tendency to the lowering), hydrological and thermal regimes of the Volga river. Researches were carried out in definite periods of time. In the summer-autumn period of 2012 fry fishes were presented by 19 species (13 of them were commercial species), which belonged to 9 families. The article gives data on all the commercial fish species. In the first decade of July the maximum number of fry fish was registered in the western part of the Volga outfall offshore - in box 247 (19.86 mln specimens/km2), in the eastern part - in box 142 (20.4 mln specimens/km2). The most populous were roach, red-eye, silver bream and bream; size-weight characteristics were better in the areas remoted from the Volga delta. In the third decade of July the quantitative indicators of fry fish on these areas decreased, size-weight characteristics greatly increased. In the second decade of October in the western part of the seaside there were registered increased pre-wintering concentrations of fish juveniles, their qualitative indicators increased, which is evidence to favorable feeding conditions in 2012.

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