Design and Application of Aerated and Foam Drilling Fluid, Case Study in Drilling Operation in Indonesia

2017 ◽  
Author(s):  
WA Nugroho ◽  
M Sumantri ◽  
D Wibisono
Keyword(s):  
Drilling Fluid ◽  
Drilling Operation ◽  
Foam Drilling ◽  
Design And Application

Modeling the Pressure Transverse for Foam Drilling Operation in Vertical Well

2021 ◽  
Author(s):  
Adesina Fadairo ◽  
Gbadegesin Adeyemi ◽  
Kegang Ling ◽  
Vamegh Rasouli ◽  
Adedayo Iroko ◽  
...  
Keyword(s):  
Drill Pipe ◽  
Flow Region ◽  
Percentage Error ◽  
Drilling Operation ◽  
Underbalanced Drilling ◽  
Proposed Model ◽  
Hydraulic Design ◽  
Foam Drilling ◽  
Function Time

Abstract Pressure transverse in foam drilling operation is sensitive and difficult to predict particular at the start of flow that follows the unavoidable shut in due to inevitable procedure of stop and proceed arising from re-connection of additional drilling pipe to further drill depth. The practice in drilling may not enable the flow to attain steadiness flow region before running in the length of drill pipe. Most existing models in the literature for predicting pressure transverse in foam drilling operation only captured the steadiness flow region of the foam drilling operation by keeping out restriction terms induced by accumulation and kinetic for simplicity sake, hence unsteadiness flow region experienced during foam drilling operation was rarely modelled. It is highly expedient to derive a model that evident the unsteadiness region in order to accurately predict pressure transverse, hence sufficiently analyses the well stability during foam drilling operation. In this study, a model for forecasting pressure transverse in foam drilling operation was established considering restriction term caused by accumulation and kinetic that constitute for accurate formulation of hydraulic model that govern flow of foam during underbalanced drilling. By applying the proposed model to a case study reported in literature, pressure transverse at unsteadiness flow region for foam drilling operation can be quantitatively estimated and analyzed. The result obtained in a case study carried out indicates high variance in pressure as function time at the beginning of flow in foam drilling where unsteadiness is promoted before matching up closely with the results obtained from the existing Guo et al 2003 model at the steadiness flow region. The new model has a better accuracy with a percentage error of 0.74% and 6.4% as compared to previous models by Guo et al 2003. The proposed model make possible for drilling engineer to take decision with larger precision during hydraulic design of foam drilling operation and guaranteeing well stability in complex drilling system.

Underbalanced MPD Technology Proved to be Effective in Drilling of Fractured Granitic Basement

2016 ◽  
Author(s):  
Peng Chen ◽  
Xi Wang ◽  
Meng Wu
Keyword(s):  
Potential Problem ◽  
Drilling Fluid ◽  
Pressure Coefficient ◽  
Pressure Profile ◽  
Underbalanced Drilling ◽  
Managed Pressure Drilling ◽  
Basement Reservoirs ◽  
Almost All ◽  
Foam Drilling

Abstract The basement hydrocarbon reservoirs have been discovered in a lot of places over the world. The remarkable characteristics of the basement reservoirs are their low pressure with narrow density windows and well developed fractures which usually resulted in probably massive losses. A case study on drilling of fractured granitic basement with application of UBD in Chad and MPD in Indonesia is presented in this paper. To tackle the common problems of drilling in narrow density windows and potential problem of losses, an underbalanced drilling (UBD) technology with a micro-foam drilling fluid was used in Chad. The pore pressure coefficient of the basement of Chad was predicted as between 1.02-1.06, and the density of the micro-foam drilling fluid was designed to be 8.7ppg. While an under-balanced managed pressure drilling (MPD) technology with a synthetic based gas-to-liquid (GTL) drilling fluid was utilized in Indonesia. The formation pressure coefficient of the basement of Indonesia was estimated to be 1.04, and the density of the GTL drilling fluid was designed to be 7.4ppg. Losses or severe losses existed in previous conventional near-balanced drilling in fractured granitic basement of buried hills of Chad. The problem of losses also encountered even UBD was later used. Losses and kicks continued almost all the time during drilling, coring and wireline logging in some wells. Losses happened as soon as pump started while overflow occurred no sooner than pump stopped. However, the potential problem of losses and kicks was completely controlled by utilization of under-balanced MPD technology in fractured granitic basement of Indonesia. The under-balanced MPD technology, a precisely pressure controlled drilling system, is able to accurately control the annular pressure profile throughout the wellbore, therefore it could effectively achieve safe drilling in narrow density window and cut non-production time. It is proved to be effective in drilling of fractured granitic basement.

Solidifying Mud Cake to Improve Cementing Quality of Shale Gas Well: A Case Study

2015 ◽  
Vol 8 (1) ◽  
pp. 149-154 ◽  
Author(s):  
Jun Gu ◽  
Ju Huang ◽  
Su Zhang ◽  
Xinzhong Hu ◽  
Hangxiang Gao ◽  
...  
Keyword(s):  
Shale Gas ◽  
Calcium Silicate Hydrate ◽  
Drilling Fluid ◽  
Cement Slurry ◽  
Gas Well ◽  
Safety Requirements ◽  
Mud Cake ◽  
Gas Bearing

The purpose of this study is to improve the cementing quality of shale gas well by mud cake solidification, as well as to provide the better annular isolation for its hydraulic fracturing development. Based on the self-established experimental method and API RP 10, the effects of mud cake solidifiers on the shear strength at cement-interlayer interface (SSCFI) were evaluated. After curing for 3, 7, 15 and 30 days, SSCFI was remarkably improved by 629.03%, 222.37%, 241.43% and 273.33%, respectively, compared with the original technology. Moreover, the compatibility among the mud cake solidifier, cement slurry, drilling fluid and prepad fluid meets the safety requirements for cementing operation. An application example in a shale gas well (Yuanye HF-1) was also presented. The high quality ratio of cementing quality is 93.49% of the whole well section, while the unqualified ratio of adjacent well (Yuanba 9) is 84.46%. Moreover, the cementing quality of six gas-bearing reservoirs is high. This paper also discussed the mechanism of mud cake solidification. The reactions among H3AlO42- and H3SiO4- from alkali-dissolved reaction, Na+ and H3SiO4- in the mud cake solidifiers, and Ca2+ and OH- from cement slurry form the natrolite and calcium silicate hydrate (C-S-H) with different silicate-calcium ratio. Based on these, SSCFI and cementing quality were improved.

scholarly journals Assessing the Relation between Mud Components and Rheology for Loss Circulation Prevention Using Polymeric Gels: A Machine Learning Approach

Energies ◽  
2021 ◽  
Vol 14 (5) ◽  
pp. 1377
Author(s):  
Musaab I. Magzoub ◽  
Raj Kiran ◽  
Saeed Salehi ◽  
Ibnelwaleed A. Hussein ◽  
Mustafa S. Nasser
Keyword(s):  
Machine Learning ◽  
Rheological Properties ◽  
Nearest Neighbor ◽  
Drilling Fluid ◽  
Gradient Boosting ◽  
K Nearest Neighbor ◽  
Wide Range ◽  
Machine Learning Approach ◽  
Drilling Operations

The traditional way to mitigate loss circulation in drilling operations is to use preventative and curative materials. However, it is difficult to quantify the amount of materials from every possible combination to produce customized rheological properties. In this study, machine learning (ML) is used to develop a framework to identify material composition for loss circulation applications based on the desired rheological characteristics. The relation between the rheological properties and the mud components for polyacrylamide/polyethyleneimine (PAM/PEI)-based mud is assessed experimentally. Four different ML algorithms were implemented to model the rheological data for various mud components at different concentrations and testing conditions. These four algorithms include (a) k-Nearest Neighbor, (b) Random Forest, (c) Gradient Boosting, and (d) AdaBoosting. The Gradient Boosting model showed the highest accuracy (91 and 74% for plastic and apparent viscosity, respectively), which can be further used for hydraulic calculations. Overall, the experimental study presented in this paper, together with the proposed ML-based framework, adds valuable information to the design of PAM/PEI-based mud. The ML models allowed a wide range of rheology assessments for various drilling fluid formulations with a mean accuracy of up to 91%. The case study has shown that with the appropriate combination of materials, reasonable rheological properties could be achieved to prevent loss circulation by managing the equivalent circulating density (ECD).

scholarly journals Comparative Analysis of the Effect of Barite and Hematite on the Rheology of Water-Based Drilling Mud

2021 ◽  
Vol 1 (2) ◽  
Author(s):  
Osei H
Keyword(s):  
Rheological Properties ◽  
Drilling Fluid ◽  
Attrition Rate ◽  
Drilling Mud ◽  
Cleaning Efficiency ◽  
Drilling Operation ◽  
Water Based ◽  
Petroleum Resources ◽  
Drilling Muds ◽  
The Impact

High demand for oil and gas has led to exploration of more petroleum resources even at remote areas. The petroleum resources are found in deeper subsurface formations and drilling into such formations requires a well-designed drilling mud with suitable rheological properties in order to avoid or reduce associated drilling problems. This is because rheological properties of drilling muds have considerable effect on the drilling operation and cleaning of the wellbore. Mud engineers therefore use mud additives to influence the properties and functions of the drilling fluid to obtain the desired drilling mud properties especially rheological properties. This study investigated and compared the impact of barite and hematite as weighting agents for water-based drilling muds and their influence on the rheology. Water-based muds of different concentrations of weighting agents (5%, 10%, 15% and 20% of the total weight of the drilling mud) were prepared and their rheological properties determined at an ambient temperature of 24ᵒC to check their impact on drilling operation. The results found hematite to produce higher mud density, plastic viscosity, gel strength and yield point when compared to barite at the same weighting concentrations. The higher performance of the hematite-based muds might be attributed to it having higher specific gravity, better particle distribution and lower particle attrition rate and more importantly being free from contaminants. The water-based muds with hematite will therefore be more promising drilling muds with higher drilling and hole cleaning efficiency than those having barite.

scholarly journals Application of micro-foam drilling fluid technology in Haita area

2012 ◽  
Vol 04 (07) ◽  
pp. 438-444 ◽  
Author(s):  
Qingren Sun ◽  
Bo Xu
Keyword(s):  
Drilling Fluid ◽  
Foam Drilling

scholarly journals Numerical Modeling of Foam Drilling Hydraulics

2007 ◽  
Vol 4 (1) ◽  
pp. 103 ◽  
Author(s):  
Ozcan Baris ◽  
Luis Ayala ◽  
W. Watson Robert
Keyword(s):  
Drilling Fluid ◽  
Operating Conditions ◽  
Drilling Fluids ◽  
Drilling Mud ◽  
Lost Circulation ◽  
Pressure Profiles ◽  
Drilling Operations ◽  
Parametric Studies ◽  
Bit Life ◽  
Foam Drilling

The use of foam as a drilling fluid was developed to meet a special set of conditions under which other common drilling fluids had failed. Foam drilling is defined as the process of making boreholes by utilizing foam as the circulating fluid. When compared with conventional drilling, underbalanced or foam drilling has several advantages. These advantages include: avoidance of lost circulation problems, minimizing damage to pay zones, higher penetration rates and bit life. Foams are usually characterized by the quality, the ratio of the volume of gas, and the total foam volume. Obtaining dependable pressure profiles for aerated (gasified) fluids and foam is more difficult than for single phase fluids, since in the former ones the drilling mud contains a gas phase that is entrained within the fluid system. The primary goal of this study is to expand the knowledge-base of the hydrodynamic phenomena that occur in a foam drilling operation. In order to gain a better understanding of foam drilling operations, a hydrodynamic model is developed and run at different operating conditions. For this purpose, the flow of foam through the drilling system is modeled by invoking the basic principles of continuum mechanics and thermodynamics. The model was designed to allow gas and liquid flow at desired volumetric flow rates through the drillstring and annulus. Parametric studies are conducted in order to identify the most influential variables in the hydrodynamic modeling of foam flow. 

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