Integrated surface facilities management: Continuous Production Optimization

2014 ◽  
Author(s):  
Andrea Di Sarra ◽  
Sara Scaramellini ◽  
Paolo Cerri ◽  
Simone Pellegrini ◽  
Giorgio Viadana ◽  
...  
2021 ◽  
Author(s):  
Zaidi Awang@Mohamed ◽  
Jagaan Selladurai ◽  
Siti Nur Mahirah Mohd Zain ◽  
Juhari Yang ◽  
Badroel Rizwan Bahar ◽  
...  

Abstract Objectives/Scope This paper describes a pilot installation of a digital intelligent artificial lift (DIAL) gas lift production optimization system. The work was inspired by PETRONAS' upstream digitalization strategy with five single and dual-string gas lift completions planned from 2018 to 2020, offshore Malaysia. The authors evaluate the impact of the DIAL system in terms of increasing production, optimizing lift-gas injection, reducing well intervention frequency, as well as OPEX and risk reduction. Methods, Procedure, Process DIAL is a unique technology that enhances the efficiency of gas lift production. Downhole monitoring of production parameters informs remote surface-controlled adjustment of gas lift valves. This enables automation of production optimization removing the need for well intervention. The paper focuses on a well installed in June 2020, the first in a five well campaign. The authors will provide details of the technology, and pilot program phases: system design; pre-job preparations; run in hole and surface hook-up; commissioning and unloading; and subsequent production operations. For each phase, challenges encountered, and lessons learned will be listed together with observed benefits. Results, Observations, Conclusions DIAL introduces a paradigm shift in the design, installation, and operation of gas lifted wells. This paper will compare the differences between this digital technology and conventional gas lift techniques. It will consider the value added from the design stage through installation operations to production optimization. The DIAL system's ability to operate at greater than 80-degree deviation enabled deeper injection while avoiding tractor interventions for GLV maintenance in the highly deviated section of the well. Built-in downhole sensors provided real-time pressure monitoring that enabled a better understanding of reservoir behaviour and triggered data-driven reservoir stimulation decisions. The technology also proved very beneficial for production optimization, with the intervention-less adjustment of gas injection rate and depth downhole, based on the observed reservoir response in real time. The variable port sizes can be manipulated by means of surface switch/control. Overcoming the completion challenges due to COVID-19 restrictions, the well was unloaded and brought online with the assistance of personnel located in Houston and Dubai using Silverwell's visualization software. The well continues to be remotely monitored and controlled ensuring continuous production optimization, part of PETRONAS' upstream digitization strategic vision. Novel/Additive Information First deployment worldwide of new and unique gas lift production optimization technology in offshore highly deviated well. The technology deployment was the result of collaborative work between a multi-discipline engineering team in PETRONAS, Silverwell, and Neural Oilfield Service.


2021 ◽  
Author(s):  
Afdzal Hizamal Abu Bakar ◽  
Muhamad Nasri Jamaluddin ◽  
Rizwan Musa ◽  
Roberto Fuenmayor ◽  
Rajesh Trivedi ◽  
...  

Abstract Oil & gas industry player have always been big investors in advancement of technology, especially in the direction of extracting additional petroleum to address the production decline. In the spirit of automation, PETRONAS has various automated technical workflows that tackles different types of challenges and purposes. The operational, technical and engineering aspects of increasing production and effectiveness of execution are built upon these processes related to automation of data sources as well as systems integration. With the recent challenge that forced the employees to work remotely, it is now more important than ever to ensure that the Digital Fields (DF) solution can cater for more information and to transform the way of working. Linking distant teams to work together on the same platform to resolve production related issues, centralized monitoring and diagnostics is key to this transformation. Workflows can enable organizational vision since having the right type of information available in a visualization environment that provides actionable insights to the right "persona" across different domains and teams accelerates production increases and decreases the production decline at brown fields. The success of this is linked with working together with the Reservoir, Wells and Facilities Management (RWFM) team to ensure the critical information are captured. The improved synergy between offshore and onshore staff due to the shared operations visualization supports further analysis and decision making irrespective of their location. Providing the "persona" with the relevant production and other related data in a modern analytical platform allows them to concentrate on production optimization rather than the data gathering aspect of the traditional method. PETRONAS has considerable experience in developing automated digital oilfield workflow solutions and extending Digital Fields capabilities with greater coverage of other systems such as Health, Safety, and Environment (HSE) and topside facility management is part of the current and future roadmap. In this paper, we will describe the journey taken by PETRONAS Upstream Digital in extending the Digital Fields capability, and how the effort in digital transformation has helped in unlocking greater value in the daily operation.


2021 ◽  
Author(s):  
M Haziq M Ghazali ◽  
M Rizwan Rozlan ◽  
M Farris Bakar ◽  
M Faizatulizuddin Ishak ◽  
Orient Balbir Samuel ◽  
...  

Abstract PETRONAS completed well H-X on B field in Malaysia with a digital intelligent artificial lift (DIAL) gas lift production optimization system. This DIAL installation represents the first ever successful installation of the technology in an Offshore well for Dual String production. This paper provides complete details of the installation planning and operational process undertaken to achieve this milestone. DIAL is a unique technology that enhances the efficiency of gas lift production. Downhole monitoring of production parameters informs remote surface-controlled adjustment of gas lift valves. This enables automation of production optimization removing the need for well intervention. This paper focusses on a well completed in November 2020, the fourth well to be installed with the DIAL technology across PETRONAS Assets. The authors will provide details of the well and the installation phases: system design, pre-job preparations, improvements implementation, run in hole and surface hook-up. For each phase, challenges encountered, and lessons learned will be listed together with observed benefits. DIAL introduces a paradigm shift in design, installation and operation of gas lifted wells. This paper will briefly highlight the justifications of this digital technology in comparison with conventional gas lift techniques. It will consider value added from the design stage, through installation operations, to production optimization. This DIAL system installation confirms the ability to be implement the technology in a challenging dual string completion design to enable deeper injection while avoiding interventions on a well with a greater than 60-degree deviation. With remotely operated, non-pressure dependent multi-valve in-well gas lift units, the technology removes the challenges normally associated with gas-injected production operation in a dual completion well – gas robbing and multi-pointing. Despite the additional operational & planning complications due to COVID-19 restrictions, the well was completed with zero NPT and LTI. Once brought online, this DIAL-assisted production well will be remotely monitored and controlled ensuring continuous production optimization, part of PETRONAS’ upstream digitization strategic vision.


2021 ◽  
Author(s):  
Ayesha Ahmed Abdulla Salem Alsaeedi ◽  
Manar Maher Mohamed Elabrashy ◽  
Mohamed Ali Alzeyoudi ◽  
Mohamed Mubarak Albadi ◽  
Sandeep Soni ◽  
...  

Abstract Depleted well monitoring is a crucial task to ensure continuous production without facing substantial issues that withhold the production, such as liquid loading. Utilizing an integrated digital production system and custom intelligence alarms functionality can help identify and analyze this bottleneck using physics-based model estimations that can help users take preventive actions, leading to saving cost, time, and effort. This paper demonstrates the identification of the liquid loading using custom intelligence alarms and an automated framework. Initially, a representative compositional well model is added to the digital twin solution enabling the automated well analysis workflow. Subsequently, custom intelligence alarms guidelines are configured to keep the well's performance and production rates under supervision with a notification capability when parameters violate the guidelines. Along with various well performance parameters being analyzed, two critical parameters for liquid loading debottlenecking, critical unloading velocity and the In-situ velocity, are investigated in the system for each well as the function of depth along well's completion. Moreover, advanced dashboards report the analysis output in an informative manner, guide users’ engineering judgment to take preventive decisions. As a result of the custom intelligence alarm, gas condensate wells suffering from liquid loading were predicted and identified. Based on the production parameter and target monitoring, these wells were unable to produce their expected mandate resulting in violating the set of production parameters guidelines. Identified wells were run through production gas rate sensitivity analysis using the analytical tool, and in conclusion, the optimal production rate was calculated. Producing the well below this critical rate causes the In-situ velocity to drop below critical unloading velocity. Additionally, using the tuned and calibrated network model, the operating choke was identified to maintain the stable flow in the well and avoid further liquid loading. This choke size was provided to field operation for implementation and saved the cost and man-hour spent during the flowing gradient surveys. The case study demonstrates significant production improvements observed for these wells, thereby significantly reducing cost and time. Using the integration of the latest production optimization platforms and custom intelligence alarm provides tools to identify wells that are currently experiencing liquid loading challenges and healthy wells that might come under the liquid loading category in the course of production, thus helping in taking proactive remedial action. Furthermore, the integrated framework provides erosional velocity-related data, which acts as a guideline while optimizing gas production.


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