First Non-Retrievable Casing Drilling Technique with Automated Surface Drive System to Improve Top Hole Drilling Performance - Vietnam Offshore

2014 ◽  
Author(s):  
Hwong Yew Chuong ◽  
Budi Utama I Made ◽  
Keith Shao Wang Won
2012 ◽  
Vol 52 (1) ◽  
pp. 261
Author(s):  
Keith Won ◽  
Ming Zo Tan ◽  
I Made Budi Utamain

With the continuous surging in daily rental rates of oilfield exploration rigs, Casing while Drilling technology—which provides operators with an alternative drilling solution for a reduction in drilling flat-time and increased drilling operation efficiency—has appeared to be a standard part of drilling engineers’ toolkit in the well-planning process. Significant cost savings generated by Casing while Drilling have contributed to this technique being widely deployed on top-hole string installations on exploration and appraisal wells in the southeast Asia region. The double-section casing drilling technique has gained increasing popularity among operators in recent years; however, this technique development has been hamstrung by limited casing bit selections. An improved design casing bit has been highly anticipated in the industry to reduce this technique’s complexity of drilling process. Finding an equilibrium between durability and drill-out capability features for a casing bit has been a major challenge for bit designers. The increasing prospect and demand for a double-section casing drilling technique, however, has yielded the development of the casing bit design to a wider portfolio, inclusive of a more robust PDC (polycrystalline diamond compact) cutter-based drillable casing bit. The introduction of the new robust but drillable PDC cutter-based casing bit has broadened the Casing while Drilling application. The double-section casing drilling technique without the need for an additional conventional clean-out trip has become a strong contender to be part of drilling engineers’ next toolkit in delivering enhanced drilling performance and increasing operational efficiencies. This paper will introduce the first case history of the successful planning and implementation of the double-section casing drilling technique—particularly emphasising its optimised drilling performance and ease of drill-out without the need for a specialised drill-out bit.


2019 ◽  
Vol 88 (6) ◽  
pp. 485-488
Author(s):  
Shinji KAWAI ◽  
Takuya NAGAI ◽  
Shigetaka OKANO

2021 ◽  
Author(s):  
Stephen Fleming ◽  
Roberto Ucero ◽  
Yuliya Poltavchenko

Abstract After analyzing the historical data of neighboring wells adjacent to the drilling site, 11 bit trips were required due to the low mechanical performance of the bottom hole assembly elements. This observation is based on maximum circulation hours and low helical bucking values that make it uneconomic to drill the sections with a positive displacement motor drive system. A redesign the bottom hole assembly was proposed to achieve an improved mechanical performance which allowed the section to be drilled with a single assembly. With a focus on increasing the mechanical limitations of the downhole elements, the use of 4 ¾" equipment is considered instead of the 3 ½" standard equipment used in this hole size. One of the biggest challenges was modifying the 4 ¾" positive displacement motor (PDM) to fit into the 5 ½" hole given that the mud motor has a maximum unmodified diameter of 5 ½". Using the force analysis module of a State-of-the-art BHA modelling software suite, multiple iterations were performed to simulate and validate an alternative PDM design and accompanying directional assembly. This new design featured modifications to an existing 4 ¾" PDM deploying a long gauge bit in combination with a fit for purpose measurement while drilling system. After numerous runs using this assembly design, it was found that there was no additional or unexpected wear of the modified Mud Motor components or associated elements of the downhole equipment. These observations act to validate the pre-job engineering force analysis. With the improved mechanical specifications of the 4 ¾" Bottom Hole Assembly (BHA) components, circulating hours were increased from 100 hours to 250+ hours in a stepwise process. This enabled drilling of the entire 5 ½" section with a single BHA, comparing favorably to the legacy approach with an average of eleven bit runs. The modified 4 ¾" PDM coupled with long gauge bit technology enabled a reduction in the oriented to rotate drilling ratio and an associated increase in the overall rate of penetration (ROP). It can be concluded that the substitution of 4 ¾" drilling equipment for 3 ½" in the 5 ½" hole section, increased the drilling efficiency between 30-50% according to field data obtained in Ukraine. The modified 4 ¾" PDM combined with long gauge bit technology has the potential to improve 5 ½" hole drilling performance in other locations. Following a structured planning process using State-of-the-art BHA modelling software suite enabling the evaluation of the significant forces that act in the drilling assembly and so significantly reducing the risks associated with exceeding the original design limits of the assembly. By improving the mechanical performance of the drilling assembly in a 5 ½" hole, new territory for drilling engineers and design engineers is now available to increase the drilling performance in slim wellbores.


2007 ◽  
Vol 353-358 ◽  
pp. 2419-2422
Author(s):  
Jung Hun Choi ◽  
Jong Hyun Baek ◽  
Dae Jin Kim ◽  
Jae Mean Koo ◽  
Chang Sung Seok

In case of large steel water pipe, it have been observed that its fracture mostly occurs due to the complicated outside fatigue load on the pipe in the underground. It is also well known that its damage and leakage happen mainly in a weld zone. In this study we evaluated the fatigue characteristics based on size effect and residual stress by comparing the test results on the standard specimen collected from real pipe with those on full scale pipe.


2013 ◽  
Vol 53 (7) ◽  
pp. 1223-1231 ◽  
Author(s):  
A. H. Mahmoudi ◽  
G. Zheng ◽  
D. J. Smith ◽  
C. E. Truman ◽  
M. J. Pavier

Author(s):  
Alexandros Skouras ◽  
Martyn J. Pavier ◽  
Anton Shterenlikht

This paper describes a study of the ability of the DHD technique to measure the spatial distribution of residual stresses. A two dimensional finite element model of a metal plate has been generated together with a representative state of residual stress. A simulation of the DHD technique is then carried out to provide a series of measurements of the residual stress which can be compared with the known residual stress. This simulation allows the effect of the varying trepan diameters on the accuracy of the DHD technique to be explored. The results of the simulation show that the DHD technique can be used to measure residual stress with a high accuracy, but the increase in the trepan diameter introduce some errors. Suggestions and techniques for reducing these errors are presented.


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