Integrity Management System Based on Risk Analysis: A Tool To Prevent Failures on Pipelines Which Crossing Amazonian Jungles and the Andes

2013 ◽  
Author(s):  
John Malpartida Moya
Author(s):  
John Erick Malpartida Moya

The hydrocarbon transmission system that belongs to Transportadora de Gas del Perú (TGP), comprise two parallel pipelines: a natural gas (NG) pipeline, which runs from the upstream facilities at Malvinas, in the Amazonian jungle of Cusco-Peru, to a reception station at Lurín (south of Lima); and a natural gas liquid (NGL) pipeline, which transports the condensed liquids from Malvinas to Pisco, on the coast of Peru. The right-of-way (ROW) crosses the Peruvian jungle with both pipelines in its first 200 kilometers, after climbs over the Andes Mountains at an elevation of 4860 masl, and descends steeply toward the coast along the Pacific Ocean. TGP’s Pipeline Integrity Management System (PIMS) has identified the Weather and Outside Forces such as main threat which increases the risk of the integrity of its pipelines in jungle and mountains areas. In pipelines with particular characteristics such as pipeline which crosses the Andes and the Amazonian jungle, this threat can cause even a greater number of failures than other threats such as Corrosion or TPD. This threat caused the 70% of the leaks of our NGL pipeline. The geotechnical and geologic conditions were key factors in the risk level of the system since the beginning of the operation. The PIMS of TgP has achieved an important development in the use and suitable handling of the information provided by diverse techniques of pipeline mechanical and the geotechnical inspection and monitoring of the ROW. Different alternative techniques of monitoring have to be taken into account. It is important also to take into account alternative assessment methodologies in order to determine the pipeline exposure, resistance and mitigation to this threat. By integrating these inspections, monitoring and particular assessments as part of PIMS, we have been able get accurate risk assessments in order to mitigate and/or minimize the occurrence of failures. In this way we are able to optimize efforts to preserve the integrity of our system and in addition minimize personal, environmental and business impact. Risk Assessment is an essential part of the Integrity Management System. Our company developed a very comprehensive and detailed Risk Assessment Model based on the guidelines of API 1160 and ASME B31.8S. The probability model is based on logic trees instead indexing models (the most commonly used), that is because we want to reflect in the result all the variables and factors: Exposition, Resistance and Mitigation Factors. By means of the pipeline Integrity Management System developed by TGP, we are able to mitigate risks due to outside forces. We have been able to act before any event becomes critical: TGP NGL pipeline’s failure rate due to WOF (number of failures per 1000 kilometers-years) decreases substantially from 5.39 to 1.26 in ten years of operation. For the whole system that rate decreases from 2.33 to 0.46.


Author(s):  
John Malpartida Moya ◽  
Edward Francisco Oliveros Montes ◽  
Giancarlo Massucco De la Sota

As a part of the Integrity Management System, TgP/COGA has identified the weather and outside forces as main threats that increase the risk of the integrity of its pipelines in jungle and mountains areas. In pipelines with particular characteristics such as pipelines that cross the Andes and the Amazonian jungle, this threat can cause even a greater number of failures than other threats such as corrosion or third party damage (TPD). Given this situation, the TgP’s Pipeline Integrity Management System has made a significant development in the use and management of the information provided by the various techniques of inspections and monitoring of the pipeline and ROW. This article discusses the various techniques and methodologies of monitoring that allows to estimate the exposure of the pipelines to geohazards. These techniques are, for soil monitoring: topographic surveys (traditional and modern techniques of laser-detection LIDAR), monitoring of stress and displacement of the soil by fiber optics, inclinometers, piezometers and ROW geotechnical inspection (land use, deforestation, etc). Pipeline monitoring: in-line inspections (INS tool) and deformation monitoring (strain gages). The soil/pipeline interaction model, developed by finite elements technique, allows to estimate the pipeline deformation and stress levels correlating the information of the monitoring techniques listed above. All information is supported into a Geographic Information System, which uses APDM as database model, and which allows to integrate information more efficiently with the goal of completing the system risk assessment using a particular risk algorithm developed and adapted to the reality of transportation systems that cross amazonian jungles and the Andes. By integrating these inspections and monitoring systems as part of Pipeline Integrity Management, based on risk assessments, the operator is able to act in advance to potential critical events, mitigating and/or minimizing the occurrence of failures. In this way the operator is able to optimize efforts to preserve the integrity of the system and in addition minimize personal, environmental and business impact.


ICPTT 2011 ◽  
2011 ◽  
Author(s):  
Ting Wang ◽  
Qing-shan Feng ◽  
Hong-long Zheng ◽  
Ling Sun ◽  
Qing Chang

Author(s):  
Karine Kutrowski ◽  
Rob Bos ◽  
Jean-Re´gis Piccardino ◽  
Marie Pajot

On January 4th 2007 TIGF published the following invitation for tenders: “Development and Provision of a Pipeline Integrity Management System”. The project was awarded to Bureau Veritas (BV), who proposed to meet the requirements of TIGF with the Threats and Mitigations module of the PiMSlider® suite extended with some customized components. The key features of the PiMSlider® suite are: • More than only IT: a real integrity philosophy, • A simple intuitive tool to store, display and update pipeline data, • Intelligent search utilities to locate specific information about the pipeline and its surrounding, • A scalable application, with a potentially unlimited number of users, • Supervision (during and after implementation) by experienced people from the oil and gas industry. This paper first introduces TIGF and the consortium BV – ATP. It explains in a few words the PIMS philosophy captured in the PiMSlider® suite and focuses on the added value of the pipeline Threats and Mitigations module. Using this module allows the integrity analyst to: • Prioritize pipeline segments for integrity surveillance purposes, • Determine most effective corrective actions, • Assess the benefits of corrective actions by means of what-if scenarios, • Produce a qualitative threats assessment for further use in the integrity management plan, • Optimize integrity aspects from a design, maintenance and operational point of view, • Investigate the influence of different design criteria for pipeline segments. To conclude, TIGF presents the benefits of the tool for their Integrity Management department and for planning inspection and for better knowledge of their gas transmission grid.


2021 ◽  
Author(s):  
Fianti Ramadhani ◽  
Syaiful Nurdin ◽  
Michael Olu Etuhoko ◽  
Yang Zhi ◽  
Sugeng Mulyono ◽  
...  

Abstract Four high-pressure-high temperature (HPHT) and sour gas wells are currently operating at Madura offshore as the only productive assets for Husky-CNOOC Madura Limited (HCML). Each well performance is very crucial to fulfill the demand of the gas customers in East Java, Indonesia. Since starting production in 2017, the wells experienced two main well integrity challenges, high annulus pressure and wellhead growth. Both challenges are very dependent to the well flow rate and the flow duration. A continuous operation monitoring is highly required in order to keep the wells operating safely. To overcome the challenges, HCML established a Well Integrity Management System (WIMS) document that approached several international standards as its basis. As company grows, development plan challenged the WIMS to perform faster and more efficient as compared to the existing manual system. From there, the journey of WIMS digitalization began. The journey started with the alignment of the existing WIMS document to the ISO-16530-1 at Operational Phase with more stringent boundary to operate the wells safely. The alignment covers, but not limited to the organizational structure, well barriers and criteria, monitoring and surveillance, annulus pressure management, and maintenance. The document also covered risk assessment and management of well integrity failure, which was the backbone of the WIMS digitalization. The current digital solutions allow production data to be accessed and retrieved directly from the system for analysis purposes. It compares the recorded data with pre-determined rules and parameters set in the system. It triggers a notification to the responsible personnel to perform the required action should any anomaly occurs. It also can send a reminder to users to schedule and complete a well Integrity test to ensure that a well is always in compliance with the WIMS. All test reports and documentation are stored in the system as preparation for any future audit. A key requirement of the expert software system was access to future developments that can offer enhanced functionality of the well integrity platform through additional near time capabilities such as predictive erosion and corrosion for downhole flow wetted components. This is being developed to enhance workover scheduling for existing wells and material selection for new wells and is planned to update automatically critical well integrity criteria such as tubing burst, collapse and MAASP.


Author(s):  
Alex J. Baumgard ◽  
Tara L. Coultish ◽  
Gerry W. Ferris

Over the last 15 years, BGC Engineering Inc. has developed and implemented a geohazards Integrity Management Program (IMP) with 12 major pipeline operators (consisting of gas and oil pipelines and of both gathering and transmission systems). Over this time, the program has been applied to the assessment of approximately 13,500 individual hydrotechnical and geotechnical geohazard sites spanning approximately 63,000 km of operating pipelines in Canada and the USA. Hydrotechnical (watercourse) and geotechnical (slope) hazards are the primary types of geohazards that have directly contributed to pipeline failures in Canada. As with all IMPs, the core objectives of a geohazard management system are to ensure a proactive approach that is repeatable and defensible. In order to meet these objectives, the program allows for varying levels of intensity of inspection and a recommended timescale for completion of actions to manage the identified geohazards in accordance with the degree of hazard that the site poses to the pipeline. In this way, the sites are managed in a proactive manner while remaining flexible to accommodate the most current conditions at each site. This paper will provide a background to the key components of the program related specifically to existing operating pipeline systems, present pertinent statistics on the occurrence of various types of geohazards based on the large dataset of inspections, and discuss some of the lessons learned in the form of program results and program challenges from implementing a geohazard integrity management system for a dozen operators with different ages of systems, complexity of pipeline networks, and in varied geographic settings.


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