Significant Increase in Sand Control Reliability of Open Hole Gravel Pack Completions in ACG Field - Azerbaijan.

2013 ◽  
Author(s):  
Yoliandri Susilo ◽  
Kevin Whaley ◽  
Santiago Loboguerrero ◽  
Phillip Jackson ◽  
Natig Kerimov ◽  
...  
Keyword(s):  
Sand Control ◽  
Open Hole ◽  
Gravel Pack

Paradigm Shift in Completion Limits: Open Hole Gravel Pack in Highly Depleted Reservoirs Drilled with Well Bore Strengthening Technology

2021 ◽  
Author(s):  
Kevin Whaley ◽  
Phillip J Jackson ◽  
Michael Wolanski ◽  
Tural Aliyev ◽  
Gumru Muradova ◽  
...  
Keyword(s):  
Laboratory Testing ◽  
Drilling Fluid ◽  
Drilling Fluids ◽  
Well Bore ◽  
Drilling Mud ◽  
Additional Time ◽  
Sand Control ◽  
Production Wells ◽  
Open Hole ◽  
Gravel Pack

Abstract Open Hole Gravel Pack (OHGP) completions have been the primary completion type for production wells in the Azeri-Chirag-Gunashli (ACG) field in Azerbaijan for 20 years. In recent years, it has been required to use well bore strengthening mud systems to allow drilling the more depleted parts of the field. This paper describes the major engineering effort that was undertaken to develop systems and techniques that would allow the successful installation of OHGP completions in this environment. OHGP completions have evolved over the last 3 decades, significantly increasing the window of suitable installation environments such that if a well could be drilled it could, in most cases, be completed as an OHGP if desired. Drilling fluids technology has also advanced to allow the drilling of highly depleted reservoirs with the development of well bore strengthening mud systems which use oversized solids in the mud system to prevent fracture propagation. This paper describes laboratory testing and development of well construction procedures to allow OHGPs to be successfully installed in wells drilled with well bore strengthening mud systems. Laboratory testing results showed that low levels of formation damage could be achieved in OHGPs using well bore strengthening mud systems that are comparable to those drilled with conventional mud systems. These drilling fluid formulations along with the rigorous mud conditioning and well clean-up practices that were developed were first implemented in mid-2019 and have now been used in 6 OHGP wells. All 6 wells showed that suitable levels of drilling mud cleanliness could be achieved with limited additional time added to the well construction process and operations and all of them have robust sand control reliability and technical limit skins. Historically it was thought that productive, reliable OHGP completions could not be delivered when using well bore strengthening mud systems due to the inability to effectively produce back filter cakes with large solids through the gravel pack and the ability to condition the mud system to allow sand screen deployment without plugging occurring. The engineering work and field results presented demonstrate that these hurdles can be overcome through appropriate fluid designs and well construction practices.

Nigeria JV Onshore OHGP Recent Experience: Beyond Flawless Execution

2021 ◽  
Author(s):  
Kayode Adegbulugbe ◽  
Akunna Ambakederemo ◽  
Chidi Elendu
Keyword(s):  
Coastal Region ◽  
Fluid Loss ◽  
Recent Experience ◽  
Procedural Change ◽  
Sand Control ◽  
Open Hole ◽  
Loss Event ◽  
Average Water ◽  
Operational Excellence ◽  
Gravel Pack

Abstract An oil producing swamp field, BX, is located in the coastal region of the western Niger Delta with an average water depth of 15 – 20 ft. The wells in the most recent development drilling campaign were designed as horizontal wells with critical well objective of meeting the target oil production rates with sand control. In order to achieve these goals, the sand control methodology deployed is the Open Hole Gravel Pack (OHGP) pumped through Concentric Annular Pack Screen (CAPS) system. This completion methodology has similar comparisons to the AX field completions where 19 completions were successfully installed between 2016 and 2018. The lessons learnt from the AX campaign were implemented on the BX campaign and this contributed to the campaign's near-flawless completion execution evidenced by the world class operational excellence, very low Non-Productive Times (NPTs) best-in-class production performances with no sand production However, the following opportunities were identified and implemented during the BX campaign focused on either increasing operational efficiency or preventing post-completion productivity impairment:Elimination of slickline required for tubing test operations by incorporating a "RH" catcher sub into the completion designPerforming required analysis and implementing procedural change to ensure that the change from WBM to NAF does not compromise completion performance due to the presence of reactive shales intervals encountered in the lateralDeveloping and implementing an enhanced fluid loss protocol to address the fluid loss event in one of the BX well that prevented the execution of OHGP pumping operation in the well. The implementation of these opportunities contributed significantly to the continued consistent delivery of superior completions performance in the BX field. This paper aims to provide a background to these opportunities and highlights the steps and processes that were applied to ensure their flawless implementation.

Imperatives for Implementing Gas-Lifting for Fields with Sand Control: OT Field Experience

2021 ◽  
Author(s):  
Kingsley Iheajemu ◽  
Erasmus Nnanna ◽  
Somtochukwu Odumodu
Keyword(s):  
Control Mechanism ◽  
The Other ◽  
Control Mechanisms ◽  
Sand Production ◽  
Stable Production ◽  
Sand Control ◽  
Open Hole ◽  
Gravel Pack ◽  
Production Problems ◽  
Gas Lift

Abstract Unconsolidated sandstone formations are normally completed with one form of sand control or the other. The aim is to manage sand production as low as reasonably practicable and protect well and surface equipment from possible loss of containment. There are about 8 broad types of sand control namely; internal gravel pack, external gravel pack, chemical sand consolidation (SCON), open-hole expandable sand screen, cased-hole expandable sand screen, stand-alone screen, pre-packed screen and frac & pack. Gas-lifting targets to increase pressure drawdown required for wells to produce by injecting gas at a pre-determined depth using gas-lift valves installed in the tubing. Whereas gas-lift design targets to optimize the gas-lift injection to ensure stable production, the associated drawdown may challenge the operating envelope of the sand control mechanism in place. The OT field has been in production for about 50 years and has been on gas-lift for about 20 years. There have also been occasional sand production problems in the field; some of which occur in gas-lifted wells. This paper will highlight the outcome of a study that investigated the performance of various sand control mechanisms under gas-lift production and present observed trends to serve as guide in maximizing the performance of such gas-lifted wells with sand control mechanism.

Implementation of TAML Level#4 Multilateral with Gravel Packed Lateral Leg to Solve Field Production Challenges

2021 ◽  
Author(s):  
Jin Li ◽  
Kunjian Wang ◽  
HaiNing Chen ◽  
Nigel Ruescher ◽  
Ruicheng Pang ◽  
...  
Keyword(s):  
High Water ◽  
Oil Field ◽  
Development Cost ◽  
Technology Advancement ◽  
Sand Control ◽  
Open Hole ◽  
High Water Cut ◽  
Water Cut ◽  
Offshore Oil ◽  
Gravel Pack

Abstract An offshore oil field in China was experiencing production challenges due to high water cut and low overall production. In order to boost production and address these challenges, adjacent reservoirs would need to be accessed and developed. Application of multilateral completion technology was considered the best method to achieve this, saving platform slots, increasing reservoir contact and keeling development cost low. An integrated solution was provided that allowed Technology Advancement Multilateral (TAML) Level#4 Multilateral Junctions with Gravel Packed Lateral sections, the first application of this type in China. The existing mainbore was temporarily isolated. Casing Exit was conducted at designated setting, and Hook Hanger TAML Level#4 Multilateral junction system was successfully installed and cemented. The horizontal Lateral bore was subsequently entered and gravel pack operations were successfully performed. Hydraulic integrity along well string is key to successful horizontal open hole gravel pack(OHGP). This TAML level#4 Multilateral completion design provided hydraulic integrity at junction during the whole OHGP process, the key to successful gravel pack. The mainbore can be restored as required. This paper concentrates on the technology utilized to successfully complete these wells. Multilateral and Gravel Pack equipment, challenges and solutions that were deployed to make this project a success are outlined. Three old wells in the field have applied this technology and have successfully improved production by 200m3/d. The wells give ability to selectively produce or comingle, allowing more flexibility with production. The introduction of Gravel Pack into the lateral affords greater sand control capabilities and ultimately assists overall production in well life. This application is now field proven with demonstrated production benefits and has potential for implementation in more developments in the region in future.

Sand Free Production Success Through Proven Technology Enabler from An Untapped Heterogeneous Reservoir Zone Utilizing Gravel Pack Replacement Methodology

2020 ◽  
Author(s):  
Y. Anggoro
Keyword(s):  
Oil And Gas ◽  
Erosion Resistance ◽  
Cost Effective ◽  
High Rate ◽  
Screen Design ◽  
Sand Control ◽  
Rules Of Thumb ◽  
Production Success ◽  
Control Technologies ◽  
Gravel Pack

The Belida field is an offshore field located in Block B of Indonesia’s South Natuna Sea. This field was discovered in 1989. Both oil and gas bearing reservoirs are present in the Belida field in the Miocene Arang, Udang and Intra Barat Formations. Within the middle Arang Formation, there are three gas pay zones informally referred to as Beta, Gamma and Delta. These sand zones are thin pay zones which need to be carefully planned and economically exploited. Due to the nature of the reservoir, sand production is a challenge and requires downhole sand control. A key challenge for sand control equipment in this application is erosion resistance without inhibiting productivity as high gas rates and associated high flow velocity is expected from the zones, which is known to have caused sand control failure. To help achieve a cost-effective and easily planned deployment solution to produce hydrocarbons, a rigless deployment is the preferred method to deploy downhole sand control. PSD analysis from the reservoir zone suggested from ‘Industry Rules of Thumb’ a conventional gravel pack deployment as a means of downhole sand control. However, based on review of newer globally proven sand control technologies since adoption of these ‘Industry Rules of Thumb’, a cost-effective solution could be considered and implemented utilizing Ceramic Sand Screen technology. This paper will discuss the successful application at Block B, Natuna Sea using Ceramic Sand Screens as a rigless intervention solution addressing the erosion / hot spotting challenges in these high rate production zones. The erosion resistance of the Ceramic Sand Screen design allows a deployment methodology directly adjacent to the perforated interval to resist against premature loss of sand control. The robust ceramic screen design gave the flexibility required to develop a cost-effective lower completion deployment methodology both from a challenging make up in the well due to a restrictive lubricator length to the tractor conveyancing in the well to land out at the desired set depth covering the producing zone. The paper will overview the success of multi-service and product supply co-operation adopting technology enablers to challenge ‘Industry Rules of Thumb’ replaced by rigless reasoning as a standard well intervention downhole sand control solution where Medco E&P Natuna Ltd. (Medco E&P) faces sand control challenges in their high deviation, sidetracked well stock. The paper draws final attention to the hydrocarbon performance gain resulting due to the ability for choke free production to allow drawing down the well at higher rates than initially expected from this zone.

Challenging Catenary Coiled Tubing Thru Tubing Screen Deployment Operation Offshore Borneo

2021 ◽  
Author(s):  
Seng Wei Jong ◽  
Yee Tzen Yong ◽  
Yusri Azizan ◽  
Richard Hampson ◽  
Rudzaifi Adizamri Hj Abd Rani ◽  
...  
Keyword(s):  
Oil Wells ◽  
Well Control ◽  
Coiled Tubing ◽  
Open Hole ◽  
Catenary System ◽  
Offshore Oil ◽  
Gravel Pack ◽  
Emergency Measures

Abstract Production decline caused by sand ingress was observed on 2 offshore oil wells in Brunei waters. Both wells were completed with a sub-horizontal openhole gravel pack and were subsequently shut in as the produced sand would likely cause damage to the surface facilities. In an offshore environment with limited workspace, crane capacity and wells with low reservoir pressures, it was decided to intervene the wells using a catenary coiled tubing (CT) vessel. The intervention required was to clean out the sand build up in the wells and install thru-tubing (TT) sand screens along the entire gravel packed screen section. Nitrified clean out was necessary due to low reservoir pressures while using a specialized jetting nozzle to optimize turbulence and lift along the deviated section. In addition, a knockout pot was utilized to filter and accommodate the large quantity of sand returned. The long sections of screens required could not be accommodated inside the PCE stack resulting in the need for the operation to be conducted as an open hole deployment using nippleless plug and fluid weight as well control barrier. A portable modular crane was also installed to assist the deployment of long screen sections prior to RIH with CT. Further challenges that needed to be addressed were the emergency measures. As the operation was to be conducted using the catenary system, the requirement for an emergency disconnect between the vessel and platform during the long cleanout operations and open hole deployment needed to be considered as a necessary contingency. Additional shear seal BOPs, and emergency deployment bars were also prepared to ensure that the operation could be conducted safely and successfully.

Practical Optimization of Industrial Gravel Size in Gravel Packed Well

2011 ◽  
Vol 201-203 ◽  
pp. 383-387
Author(s):  
Jin Gen Deng ◽  
Yu Chen ◽  
Li Hua Wang ◽  
Wen Long Zhao ◽  
Ping Li
Keyword(s):  
Design Method ◽  
Control Measures ◽  
Control Effect ◽  
Gravel Layer ◽  
Gravel Size ◽  
Sand Control ◽  
Gravel Packing ◽  
Gravel Pack ◽  
The Impact ◽  
Computing Method

In the design of gravel packing sand control, the reasonable selection of gravel size is one of the keys to implementing sand control measures successfully. Aiming at the defects of commonly used methods of gravel size design and the characteristic that the gravel used in field operation is actually a mixture of gravel with multiple grain diameters, this paper builds a model of pore structure in gravel layer through researching the gravel pack structure caused by the gravel of two grain diameters mixed under actual packing conditions, calculates and analyzes the pore sizes in gravel layer. Ultimately, based on Saucier method, this paper presents a new gravel size optimization idea for gravel packing sand control with multiple grain diameters mixed, which agrees with the actual situation of industrial gravel, and gives the idea’s computing method. Considering the ideality of the model in this paper, the author has modified the computing method to make it more fit for the actual packing situation. This gravel size design method also gives consideration to the impact of formation sand uniformity on sand control effect, so it have the characteristics of good practicability, wide applicability and more accurate than other conventional methods.

Gravel Pack Evaluation Techniques to Ensure Sand Control in Deep Water Unconsolidated Gas Reservoir

2012 ◽  
Author(s):  
Samir Kumar Dhar ◽  
Ajoy Bora ◽  
Rathnakar Reddy ◽  
Bineet Mund ◽  
Anoop Mishra
Keyword(s):  
Deep Water ◽  
Gas Reservoir ◽  
Sand Control ◽  
Gravel Pack ◽  
Evaluation Techniques

Function and application of oilfield chemistry in open hole sand control completions

2007 ◽  
pp. 107-122
Author(s):  
Liz George ◽  
L. Morris ◽  
S. Daniel ◽  
B. Lunwitz ◽  
M. E. Braday ◽  
...  
Keyword(s):  
Sand Control ◽  
Open Hole

Shaped Memory Polymer: An Innovative Approach to Sand Control Open Hole Completion in Thin, Multilayered, Depleted Low Permeability Gas Reservoirs

2019 ◽  
Author(s):  
Jason Fuxa ◽  
Paolo Di Giampaolo ◽  
Giovanni Ferrara ◽  
Mario Di Pietro ◽  
Marco Sportelli ◽  
...  
Keyword(s):  
Innovative Approach ◽  
Low Permeability ◽  
Gas Reservoirs ◽  
Sand Control ◽  
Open Hole
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