A New Thermogeomechanical Theory for Gravity Drainage in Steam-Assisted Gravity Drainage

SPE Journal ◽  
2013 ◽  
Vol 18 (04) ◽  
pp. 736-742 ◽  
Author(s):  
M.. Cokar ◽  
M.S.. S. Kallos ◽  
I.D.. D. Gates

Summary Oil-sands reservoirs in western Canada hold more than 170 billion bbl of recoverable heavy oil and bitumen representing a significant source of unconventional oil. At in-situ conditions, the majority of this oil has essentially no initial mobility because of its high viscosity, which is typically in the hundreds of thousands to millions of centipoises. In steam-assisted gravity drainage (SAGD), steam injected into the formation heats oil at the edge of a depletion chamber, thus raising the mobility, ko/μo, of bitumen. Three main effects account for the increase of oil mobility. First, bitumen at steam temperature has viscosity typically less than 20 cp. Second, it is believed that shear, which is caused by thermal-expansion gradients, dilates the oil sand and causes enhanced permeability. Third, dilation at the chamber edge leads to smaller residual oil saturation (ROS). Because the production rate of SAGD is directly tied to the drainage rate of mobilized oil at the chamber edge, the thermogeomechanics of the oil sand at the chamber edge is a control on the performance of SAGD. In this study, a novel SAGD formula is derived that accounts for thermogeomechanical effects at the edge of the chamber. This paper couples dilation effects arising from thermal expansion into an analytical model for SAGD oil rate. The results reveal that volumetric expansion at the edge of the chamber plays a significant role in enabling effective drainage of bitumen to the production well.

SPE Journal ◽  
2019 ◽  
Vol 24 (03) ◽  
pp. 1002-1015 ◽  
Author(s):  
Mazda Irani ◽  
Sahar Ghannadi

Summary Steam-assisted gravity drainage (SAGD) is the preferred method to extract bitumen from Athabasca oil-sand reservoirs in western Canada. Bitumen at reservoir conditions is immobile because of high viscosity, and its saturation is typically large, which limits the injectivity of steam at in-situ conditions. In current industry practice, steam is circulated within injection and production wells. In theory, wells should be converted to SAGD production mode after a period when bitumen is mobile and communication is established between the injector and the producer. Operators use temperature-falloff data to predict successful conversion time. But temperature-falloff data are evaluated qualitatively, and there is not an analytical/numerical framework in which one can use such data. Although the bitumen heating sounds simple, approach wells are failing after steam injection because of steam breakthrough or sand production. Most of these wells are periodically returned to circulation/bullheading to ramp up production rates and heal the hot spots. Most of such failures are associated with early conversion to full SAGD, which shows the need to formulate an analytical/numerical framework to predict the right timing for conversion to full SAGD. In this presentation, the time of flight (ToF) is effectively used to convert spatial variations of temperature into time response of temperature variation at the well sandface. ToF defines the time an oil droplet needs to travel through a medium—more specifically, from its current location to the well sandface. By solving the heat transfer and Darcy's law simultaneously, the ToF is converted to a relationship of the temperature vs. time profile at the producer. This approach has been applied to SAGD well pairs with different geology, and the temperature-falloff trends are presented.


SPE Journal ◽  
2016 ◽  
Vol 21 (02) ◽  
pp. 311-333 ◽  
Author(s):  
Sahar Ghannadi ◽  
Mazda Irani ◽  
Rick Chalaturnyk

Summary Steam-assisted gravity drainage is the method of choice to extract bitumen from Athabasca oil-sand reservoirs in Western Canada. Under reservoir conditions, bitumen is immobile because of high viscosity, and its typically high level of saturation limits the injectivity of steam. In current industry practice, steam is circulated within injection and production wells. Operators keep the steam circulating until mobile bitumen breaks through the producer and communication is established between the injector and the producer. The “startup” phase is a time-consuming process taking three or more months with no oil production. A variety of processes could be used to minimize the length of the startup phase, such as electromagnetic (EM) heating in either the induction (medium frequency) or radio-frequency ranges. Knowledge of the size of the hot zone formed by steam circulation and of the benefits of simultaneous EM-heating techniques increases understanding of the startup process and helps to minimize startup duration. The aim of the present work is to introduce an analytical model to predict startup duration for steam circulation with and without EM heating. Results reveal that resistive (electrothermal) heating with/without brine injection cannot be a preferable method for mobilizing the bitumen in startup phase. Induction slightly decreases startup time at frequencies smaller than 10 kHz, and at 100 kHz it can reduce startup time to less than two months.


Energies ◽  
2021 ◽  
Vol 14 (2) ◽  
pp. 427
Author(s):  
Jingyi Wang ◽  
Ian Gates

To extract viscous bitumen from oil sands reservoirs, steam is injected into the formation to lower the bitumen’s viscosity enabling sufficient mobility for its production to the surface. Steam-assisted gravity drainage (SAGD) is the preferred process for Athabasca oil sands reservoirs but its performance suffers in heterogeneous reservoirs leading to an elevated steam-to-oil ratio (SOR) above that which would be observed in a clean oil sands reservoir. This implies that the SOR could be used as a signature to understand the nature of heterogeneities or other features in reservoirs. In the research reported here, the use of the SOR as a signal to provide information on the heterogeneity of the reservoir is explored. The analysis conducted on prototypical reservoirs reveals that the instantaneous SOR (iSOR) can be used to identify reservoir features. The results show that the iSOR profile exhibits specific signatures that can be used to identify when the steam chamber reaches the top of the formation, a lean zone, a top gas zone, and shale layers.


2010 ◽  
Author(s):  
Weiqiang Li ◽  
Daulat D. Mamora

Abstract Steam Assisted Gravity Drainage (SAGD) is one successful thermal recovery technique applied in the Athabasca oil sands in Canada to produce the very viscous bitumen. Water for SAGD is limited in supply and expensive to treat and to generate steam. Consequently, we conducted a study into injecting high-temperature solvent instead of steam to recover Athabasca oil. In this study, hexane (C6) coinjection at condensing condition is simulated using CMG STARS to analyze the drainage mechanism inside the vapor-solvent chamber. The production performance is compared with an equivalent steam injection case based on the same Athabasca reservoir condition. Simulation results show that C6 is vaporized and transported into the vapor-solvent chamber. At the condensing condition, high temperature C6 reduces the viscosity of the bitumen more efficiently than steam and can displace out all the original oil. The oil production rate with C6 injection is about 1.5 to 2 times that of steam injection with oil recovery factor of about 100% oil initially-in-place. Most of the injected C6 can be recycled from the reservoir and from the produced oil, thus significantly reduce the solvent cost. Results of our study indicate that high-temperature solvent injection appears feasible although further technical and economic evaluation of the process is required.


SPE Journal ◽  
2018 ◽  
Vol 24 (02) ◽  
pp. 477-491 ◽  
Author(s):  
Enrique Gallardo ◽  
Clayton V. Deutsch

Summary Steam-assisted gravity drainage (SAGD) is a thermal-recovery process to produce bitumen from oil sands. In this technology, steam injected in the reservoir creates a constantly evolving steam chamber while heated bitumen drains to a production well. Understanding the geometry and the rate of growth of the steam chamber is necessary to manage an economically successful SAGD project. This work introduces an approximate physics-discrete simulator (APDS) to model the steam-chamber evolution. The algorithm is formulated and implemented using graph theory, simplified porous-media flow equations, heat-transfer concepts, and ideas from discrete simulation. The APDS predicts the steam-chamber evolution in heterogeneous reservoirs and is computationally efficient enough to be applied over multiple geostatistical realizations to support decisions in the presence of geological uncertainty. The APDS is expected to be useful for selecting well-pair locations and operational strategies, 4D-seismic integration in SAGD-reservoir characterization, and caprock-integrity assessment.


SPE Journal ◽  
2016 ◽  
Vol 21 (05) ◽  
pp. 1721-1742 ◽  
Author(s):  
Mazda Irani ◽  
Ian Gates

Summary Li et al. (2004) described three zones at the edge of steam chambers on the basis of drainage conditions: drained, partially drained, and undrained. In the drained zone, the pore pressure is controlled by injection pressure, and fluid mobility within this region is sufficient to drain additional pore pressures because of shear dilation and pore-fluid thermal expansion. The undrained zone lies beyond the partially drained zone and extends to virgin reservoir far beyond the chamber. In this zone shearing behaves under undrained conditions; by this, Li et al. (2004) mean no volume change occurs but shear lead to changes in pore pressure. Li et al. (2004) proposed that the boundaries of these zones are dependent on bitumen viscosity, which relates to the temperature distribution beyond the steam interface. Because drained/undrained conditions affect the geomechanics at the edge of the chamber, we investigate whether the assumption of Li et al. (2004) that there is no volume change within the sheared zone is correct and is supported by field data. Here, we establish the physics associated with the undrained zone at the edge of steam-assisted gravity-drainage steam chamber and explore the pressure front vs. temperature front of different oil-sand field projects. The results reveal that the drained zone governed by pressure-front advancement is greater in extent than the sheared zone. The thermodynamics of the undrained zone are discussed to derive a new theory for mechanothermal phenomena at the edge of the chamber. The results from the theory show that the drained zone extends beyond the temperature front and thus, from a geomechanical point of view, the system solely consists of the drained and partially drained zones.


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