Ultra-low Invasion Drilling Fluids: A Practical Route to Reduced Wellbore Instability, Reduced Mud Losses, Wellbore Strengthening and Improved Well Productivity

2006 ◽  
Author(s):  
Paul Ian Reid ◽  
Helio Santos
2007 ◽  
Vol 10 (05) ◽  
pp. 453-457 ◽  
Author(s):  
Rajesh Kumar ◽  
S. Ramanan ◽  
J.L. Narasimham

Summary Oil productivity from Mumbai High field, an offshore multilayered carbonate reservoir, increased significantly through the implementation of a major redevelopment program. Geoscientific information available from approximately 700 exploratory and develop- ment wells drilled in the field during nearly 25 years was incorporated during geological and reservoir simulation modeling of the field. High-technology drilling (viz. horizontal/multilaterals for the new development wells) was adopted on field scale to effectively address typical complexity of the layered carbonate reservoirs. Since the commencement of the project in 2000, approximately 140 new wells were drilled, mostly with horizontal and multilateral drainholes. Besides these, more than 70 suboptimal producers were also converted as horizontal sidetracks under brownfield development. The horizontal sidetracks were drilled as long-drift sidetrack (LDST), extended-reach drilling (ERD), LDST-ERD, short-drift sidetrack (SDST), and medium-radius drainhole (MRDH) types of wells through the application of innovative and emerging drilling technologies with nondamaging drilling fluids, whipstocks to kick off sidetrack wells, rotary-steering systems, and expandable tubulars to complete horizontal sidetracks in lower layers. With the implementation of this project, the declining trend was fully arrested and a significant upward trend in production has been established. Introduction The field redevelopment process requires the intergration of reservoir-development strategies, facility options, and drilling and production philosophies to maximize oil and gas recovery from a matured field. A significant number of case studies are available on mature field revitalization using a multidisciplinary team concept, exhaustive geo-scientific data analysis, and new drilling technologies (Chedid and Colmenares 2002; Clark et al. 2000; Dollens et al. 1999; Kinchen et al. 2001). Advancements in drilling and completion technology have enabled construction of horizontal wells with longer wellbores, more-complex well geometry, and sophisticated completion designs. Horizontal wells provide an effective method to produce bypassed oil from matured fields. In the early 1980s, this technology was in the development stage and was used in limited applications. By the 1990s, the technology had matured, and its acceptance in the industry had increased significantly. Performance of horizontal/multilateral wells, risk assessment of horizontal-well productivity and comparison of horizontal- and vertical-well performance in different fields is available in literature (Babu and Aziz 1989; Brekke and Thompson 1996; Economides et al. 1989; Joshi 1987; Joshi and Ding 1995; Mukherjee and Economides 1991; Norris et al. 1991; Vij et al. 1998). A significant number of horizontal/multilateral development wells were drilled as a part of redevelopment of Mumbai High, a matured multilayered carbonate offshore field in Western India. The details of new technologies applied and performance of these new high-technology wells are presented in this paper. Besides comparison of well productivity of horizontal and conventional sidetrack wells, this paper presents some technical issues faced.


Geofluids ◽  
2019 ◽  
Vol 2019 ◽  
pp. 1-18 ◽  
Author(s):  
Biao Ma ◽  
Xiaolin Pu ◽  
Zhengguo Zhao ◽  
Hao Wang ◽  
Wenxin Dong

The lost circulation in a formation is one of the most complicated problems that have existed in drilling engineering for a long time. The key to solving the loss of drilling fluid circulation is to improve the pressure-bearing capacity of the formation. The tendency is to improve the formation pressure-bearing capacity with drilling fluid technology for strengthening the wellbore, either to the low fracture pressure of the formation or to that of the naturally fractured formation. Therefore, a laboratory study focused on core fracturing simulations for the strengthening of wellbores was conducted with self-developed fracture experiment equipment. Experiments were performed to determine the effect of the gradation of plugging materials, kinds of plugging materials, and drilling fluid systems. The results showed that fracture pressure in the presence of drilling fluid was significantly higher than that in the presence of water. The kinds and gradation of drilling fluids had obvious effects on the core fracturing process. In addition, different drilling fluid systems had different effects on the core fracture process. In the same case, the core fracture pressure in the presence of oil-based drilling fluid was less than that in the presence of water-based drilling fluid.


2019 ◽  
Vol 10 (3) ◽  
pp. 1215-1225
Author(s):  
Asawer A. Alwassiti ◽  
Mayssaa Ali AL-Bidry ◽  
Khalid Mohammed

AbstractShale formation is represented as one of the challenge formations during drilling wells because it is a strong potential for wellbore instability. Zubair formation in Iraqi oil fields (East Baghdad) is located at a depth from 3044.3 to 3444 m. It is considered as one of the most problematic formations through drilling wells in East Baghdad. Most problems of Zubair shale are swelling, sloughing, caving, cementing problem and casing landing problem caused by the interaction of drilling fluid with the formation. An attempt to solve the cause of these problems has been adapted in this paper by enhancing the shale stability through adding additives to the drilling fluid. The study includes experiments by using two types of drilling fluids, API and polymer type, with five types of additives (KCl, NaCl, CaCl2, Na2SiO3 and Flodrill PAM 1040) in different concentrations (0.5, 1, 5 and 10) wt% and different immersion period (1, 24 and 72 h) hours. The effect of drilling fluids and additive salts on shale has been studied by using different techniques: (XRD, XRF, reflected and transmitted microscope) as well shale recovery. The results show that adding 10 wt% of Na2SiO3 to API drilling fluid results in a high percentage of shale recovery (78.22%), while the maximum shale recovery was (80.57%) in polymer drilling fluid type gained by adding 10 wt% of Na2SiO3.


2013 ◽  
Vol 2013 ◽  
pp. 1-7 ◽  
Author(s):  
Baohua Yu ◽  
Chuanliang Yan ◽  
Zhen Nie

Wellbore instability is one of the major problems that hamper the drilling speed in Halfaya Oilfield. Comprehensive analysis of geological and engineering data indicates that Halfaya Oilfield features fractured shale in the Nahr Umr Formation. Complex accidents such as wellbore collapse and sticking emerged frequently in this formation. Tests and theoretical analysis revealed that wellbore instability in the Halfaya Oilfield was influenced by chemical effect of fractured shale and the formation water with high ionic concentration. The influence of three types of drilling fluids on the rock mechanical properties of Nahr Umr Shale is tested, and time-dependent collapse pressure is calculated. Finally, we put forward engineering countermeasures for safety drilling in Halfaya Oilfield and point out that increasing the ionic concentration and improving the sealing capacity of the drilling fluid are the way to keep the wellbore stable.


2014 ◽  
Author(s):  
Oscar Contreras ◽  
Geir Hareland ◽  
Maen Husein ◽  
Runar Nygaard ◽  
Mortadha Alsaba

Geofluids ◽  
2021 ◽  
Vol 2021 ◽  
pp. 1-13
Author(s):  
Pengcheng Wu ◽  
Chengxu Zhong ◽  
Zhengtao Li ◽  
Zhen Zhang ◽  
Zhiyuan Wang ◽  
...  

Finding out the reasons for wellbore instability in the Longmaxi Formation and Wufeng Formation and putting forward drilling fluid technical countermeasures to strengthen and stabilize the wellbore are very crucial to horizontal drilling. Based on X-ray diffraction, electron microscope scanning, linear swelling experiment, and hot-rolling dispersion experiment, the physicochemical mechanism of wellbore instability in complex strata was revealed, and thus, the coordinated wellbore stability method can be put forward, which is “strengthening plugging of micropores, inhibiting filtrate invasion, and retarding pressure transmission.” Using a sand bed filtration tester, high-temperature and high-pressure plugging simulation experimental device, and microporous membrane and other experimental devices, the oil-based drilling fluid treatment agent was researched and selected, and a set of an enhanced plugging drilling fluid system suitable for shale gas horizontal well was constructed. Its temperature resistance is 135°C and it has preferable contamination resistibility (10% NaCl, 1% CaCl2, and 8% poor clay). The bearing capacity of a 400 μm fracture is 5 MPa, and the filtration loss of 0.22 μm and 0.45 μm microporous membranes is zero. Compared with previous field drilling fluids, the constructed oil-based drilling fluid system has a greatly improved plugging ability and excellent performance in other aspects.


2021 ◽  
Author(s):  
Gaston Lopez ◽  
Gonzalo Vidal ◽  
Claus Hedegaard ◽  
Reinaldo Maldonado

Abstract Losses, wellbore instability, and influxes during drillings operations in unconventional fields result from continuous reactivity to the drilling fluid causing instability in the microfractured limestone of the Quintuco Formation in Argentina. This volatile situation becomes more critical when drilling operations are navigating horizontally through the Vaca Muerta Formation, a bituminous marlstone with a higher density than the Quintuco Formation. Controlling drilling fluids invasion between the communicating microfractures and connecting pores helps to minimize seepage losses, total losses, wellbore fluid influxes, and instabilities, reducing the non-productive time (NPT) caused by these problems during drilling operations. The use of conventional sealants – like calcium carbonate, graphite, asphalt, and other bridging materials – does not guarantee problem-free drilling operations. Also, lost circulation material (LCM) is restricted because the MWD-LWD tools clearances are very narrow in these slim holes. The challenge is to generate a strong and resistant seal separating the drilling fluid and the formation. Using an ultra-low-invasion technology will increase the operative fracture gradient window, avoid fluid invasion to the formation, minimize losses, and stop the cycle of fluid invasion and instability, allowing operations to maintain the designed drilling parameters and objectives safely. The ultra-low-invasion wellbore shielding technology has been applied in various fields, resulting in significantly improved drilling efficiencies compared to offset wells. The operator has benefited from the minimization of drilling fluids costs and optimization in drilling operations, including reducing the volume of oil-based drilling fluids used per well, fewer casing sections, and fewer requirements for cementing intervals to solve lost circulation problems. This paper will discuss the design of the ultra-low-invasion technology in an oil-based drilling fluid, the strategy for determining the technical limits for application, the evaluation of the operative window with an increase in the fracture gradient, the optimized drilling performance, and reduction in costs, including the elimination of NPT caused by wellbore instability.


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