Improvement of Chip Evacuation in Drilling of Lead-Free Brass Using Micro Drill

2014 ◽  
Vol 8 (6) ◽  
pp. 874-879 ◽  
Author(s):  
Hideharu Kato ◽  
◽  
Shingo Nakata ◽  
Noriaki Ikenaga ◽  
Hiroaki Sugita ◽  
...  

As the miniaturization of integrated circuits has progressed, the penetration holes of bonding jigs have become smaller. However, micro drills have a tendency to break when drilling small holes with high aspect ratios. Moreover, to reduce the impact on the environment, there has been a recent trend towards the use of lead-free brass as jig materials, but these are very difficult to drill. In the present study, small holes are drilled in lead-free brass using a micro drill, and the effects of web thinning, the helix angle, and the nick geometry on chip evacuation are investigated. The results indicate that drills with a helix angle of 15° have the longest tool life. The formation of a nick on the cutting edge is found to help decrease the thrust force during deep drilling. A drill with a relatively shallow nick perpendicular to the cutting edge have excellent chip discharge performance, and its cutting force is stable. Nick treatment effectively decreases the thrust force at a deep drilling position.

2016 ◽  
Vol 836-837 ◽  
pp. 198-204
Author(s):  
Su Yan Zhang ◽  
Zhi Qiang Liang ◽  
Xi Bin Wang ◽  
Tian Feng Zhou ◽  
Pei Yan ◽  
...  

Helical point micro-drill is characterized by a continuous helical flank instead of the piecewise planar flank, and its improved drilling performance is validated compared with planar drill point by some researchers. In this study, to analyze the effect of geometry parameters of helical point drill on the drilling performance, the micro-drills with different point angles, web thicknesses and helix angles of the flute are fabricated on a 6-axis CNC tool grinder, and a serial of micro-drilling experiments involving these drills on 1Cr18Ni9Ti austenitic stainless steel are carried out. In experiments, the drilling forces are measured and exit burrs are observed. Within a certain range of geometry parameters, thrust force increases with the increase of point angle and web thickness, and the decrease of the helix angle of the flute. The point angle is the main contributory factor for the thrust force followed by web thickness, while helix angle has a moderate effect on the force. Furthermore, poisson burr and rollover burr are generated with different point angles. Based on the results, a good selection of the helical point drill geometry parameters with small point angle, big helix angle and small web thickness are proposed to improve the micro-drilling performance.


2021 ◽  
Vol 5 (7) ◽  
pp. 189
Author(s):  
Muhammad Hafiz Hassan ◽  
Jamaluddin Abdullah ◽  
Gérald Franz ◽  
Chim Yi Shen ◽  
Reza Mahmoodian

Drilling two different materials in a layer, or stack-up, is being practiced widely in the aerospace industry to minimize critical dimension mismatch and error in the subsequent assembly process, but the compatibility of the drill to compensate the widely differing properties of composite is still a major challenge to the industry. In this paper, the effect of customized twist drill geometry and drilling parameters are being investigated based on the thrust force signature generated during the drilling of CFRP/Al7075-T6. Based on ANOVA, it is found that the maximum thrust force for both CFRP and Al7075-T6 are highly dependent on the feed rate. Through the analysis of maximum thrust force, supported by hole diameter error, hole surface roughness, and chip formation, it is found that the optimum tool parameters selection includes a helix angle of 30°, primary clearance angle of 6°, point angle of 130°, chisel edge angle of 30°, speed of 2600 rev/min and feed rate of 0.05 mm/rev. The optimum parameters obtained in this study are benchmarked against existing industry practice of the capability to produce higher hole quality and efficiency, which is set at 2600 rev/min for speed and 0.1 mm/rev for feed rate.


2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Prasanta Kumar Mohanta ◽  
B. T. N. Sridhar ◽  
R. K. Mishra

Abstract Experiments and simulations were carried on C-D nozzles with four different exit geometry aspect ratios to investigate the impact of supersonic decay characteristics. Rectangular and elliptical exit geometries were considered for the study with various aspect ratios. Numerical simulations and Schlieren image study were studied and found the agreeable logical physics of decay and spread characteristics. The supersonic core decay was found to be of different length for different exit geometry aspect ratio, though the throat to exit area ratio was kept constant to maintain the same exit Mach number. The impact of nozzle exit aspect ratio geometry was responsible to enhance the mixing of primary flow with ambient air, without requiring a secondary method to increase the mixing characteristics. The higher aspect ratio resulted in better mixing when compared to lower aspect ratio exit geometry, which led to reduction in supersonic core length. The behavior of core length reduction gives the identical signature for both under-expanded and over-expanded cases. The results revealed that higher aspect ratio of the exit geometry produced smaller supersonic core length. The aspect ratio of cross section in divergent section of the nozzle was maintained constant from throat to exit to reduce flow losses.


Molecules ◽  
2020 ◽  
Vol 25 (21) ◽  
pp. 5014
Author(s):  
Giovanni Benelli

The Editorial outlines recent research advances in green insecticide research. Particular attention is devoted to studies shedding light on the modes of action and non-target toxicity of natural substances of plant origin. Research focusing on the development of new formulations (including those relating to nano-objects) to magnify the effectiveness and stability of green insecticides in the field represents key advances. Herein, a carefully reviewed selection of cutting edge articles about green pesticide development recently published in Molecules is presented. The impact of sub-lethal doses of green insecticides on insect behavioral traits is still overlooked, representing a timely challenge for further research.


2011 ◽  
Vol 314-316 ◽  
pp. 1944-1947 ◽  
Author(s):  
Jozef Maščeník ◽  
Stefan Gaspar

Production of components, necessary for the construction of the machine resp. or device is a demanding manufacturing process. One of the possibilities of increasing efficiency and production quality is the introduction of unconventional technologies to the production process. Knowing the dependence of the impact of non-conventional technologies on the mechanical properties of products and their subsequent verification is an important aspect when designing and manufacturing them. The article deals with the impact of used unconventional technology, that means laser, plasma and water jet on the roughness of a cutting edge and microhardness of material S 355 J2 G3.


2021 ◽  
Author(s):  
HASHIM AL MAHMUD ◽  
, MATTHEW RADUE ◽  
WILLIAM PISANI ◽  
GREGORY ODEGARD

The impact on the mechanical properties of unidirectional carbon fiber (CF)/epoxy composites reinforced with pristine graphene nanoplatelets (GNP), highly concentrated graphene oxide (GO), and Functionalized Graphene Oxide (FGO) are investigated in this study. The localized reinforcing effect of each of the graphene nanoplatelet types on the epoxy matrix is predicted at the nanoscale-level by molecular dynamics. The bulk-level mechanical properties of unidirectional CF/epoxy hybrid composites are predicted using micromechanics techniques considering the reinforcing function, content, and aspect ratios for each of the graphene nanoplatelets. In addition, the effect of nanoplatelets dispersion level is also investigated for the pristine graphene nanoplatelets considering a lower dispersion level with four layers of graphene nanoplatelets (4GNP). The results indicate that the shear and transverse properties are significantly affected by the nanoplatelet type, loading and aspect ratio. The results of this study can be used in the design of hybrid composites to tailor specific laminate properties by adjusting nanoplatelet parameters.


2018 ◽  
Vol 44 (16) ◽  
pp. 19764-19770 ◽  
Author(s):  
Rong Cong ◽  
Guibo Qiu ◽  
Changsheng Yue ◽  
Min Guo ◽  
Fangqin Cheng ◽  
...  

As the population is growing and land becomes limited and new materials and construction technologies are built together, structural structures of this nature are growing larger and smaller, which are prone to two types of dynamic forces, tectonic drags and wind powers. In developing countries like India the exponential growth of the urban population has prompted a reassessment of the value of high – rise irregular buildings. For the construction of high - rise irregular buildings, the impact of gust loads is to be remembered. In India, gust caused numerous structural failures. IS 875:2015 Part-3 considers the gust loads on various kinds of irregular structures and IS 1893 (Part-1):2016 recognizes tectonic drags. The study focuses on peculiar constructions of different aspect ratios i.e. the impact of tears and tectonic drags. H / B ratio, with H being the overall construction system height; and B being the base width of the structure frame using STADD , Structure mass irregularities using E-TABS; from this paper we are examining the impact of wind (gusts), seismic (tectonical) load on building height by changing the number of floors with a the aspect rate. H / B ratio Many researchers design a system that is immune to tectonic drags, but the tectonic drag framework can not be built without causing damage. A large proportion of existing urban infrastructure is composed of vertical irregular structures.


2021 ◽  
Author(s):  
Jenny Schauroth ◽  
Joshua Weaver ◽  
Jackie E. Kendrick ◽  
Anthony Lamur ◽  
Yan Lavallée

<p>Volcanoes can undergo rapid transitions between effusive and explosive eruptions that are often dependant on the melt’s ability to devolatilise and outgas. Eruptive products show widely contrasting permeability values for a given porosity owing to the fact that magma properties evolve over time and space, hence porosity and permeability vary depending on transport and deformation history, scale and orientation. The vesicularity that enables bubble coalescence and permeability development, termed the percolation threshold, is experimentally determined to be at ~30-80 %, depending on the microstructure of magma (i.e. bubble size and shape distribution, crystal content, dominant mode of rheological deformation during vesiculation and flow). During ascent of magma pressure decreases and the magma adapts to these new conditions by vesiculating and expanding against wall rocks. Friction between the vesicular magma and the conduit wall encourages shear, which modifies the architecture of the vesicular network. The geometrical constriction associated with conduits, dykes or fractures which host magma thus prevents or limits the isotropic growth of vesicles; we hypothesise that geometrical constraints instead lead to different ratios of isotropic to anisotropic expansion, which impacts vesicle coalescence and the onset and development of permeable gas flow in magma. We present experimental results detailing the impact of constricting geometry on the development of a permeable porous network, by combining various diameter basalt crucibles with different sized cylindrical cores of aphyric rhyolitic glass (0.12 wt.% H<sub>2</sub>O). We vesiculate the samples in a furnace at 1009 °C for different isothermal dwell increments, before cooling our sample assembly and determining porosity, strain and gas permeability. The vesiculated rhyolites host an impervious glass rind (due to near-surface bubble resorption via diffusion) surrounding a vesicular core; as such, we measure gas permeability of the assembly after cutting the upper and lower glassy rind, to expose the permeability of the internal porous network developed experimentally. The findings indicate that increasing anisotropy, caused by minimising the extent of isotropic vesiculation and maximising vesiculation under constricted conditions, lowers the porosity at which the percolation threshold occurs by ~30 %. We postulate that pure and simple shear, developed parallel to the constricting walls, increase bubble aspect ratios and enhance coalescence. This suggests magmatic foams form connected networks at lower porosities when they vesiculate in constricted conduits, dykes and fractures, thus impacting outgassing efficiency. This implies that the physico-chemical evolution of vesiculating magma may be more strongly linked to structural and rheological controls than previously anticipated, with important implications on ascending magma evolution and eruptive processes, such as degassing, outgassing and fragmentation.</p>


Author(s):  
Xiaolin Huang ◽  
Peng Tan ◽  
Yu Wang ◽  
Yao Zhang ◽  
Xiangda Meng ◽  
...  

Improvement of durability is greatly important for the practical applications of lead-free-doped piezoelectric materials. However, the promotional mechanism of anti-fatigue properties and the impact on local structures from ion dopants...


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