Generation Mechanism of Quadrant Glitches and Compensation for it in Feed Drive Systems of NC Machine Tools

2012 ◽  
Vol 6 (2) ◽  
pp. 154-162 ◽  
Author(s):  
Ryuta Sato ◽  

Circular motion tests are commonly used to evaluate the accuracy of the motion of feed drive systems. However, large quadrant glitches are often observed in circular trajectories as the motion changes across thexandyquadrants. It is well known that this phenomenon is caused by friction forces acting on the feed drive mechanism. This paper investigates the generation process of quadrant glitches and proposes a quadrant glitch compensator based on the investigation. As a result of the experiments and simulations, it is clarified that the axis velocity does not stay at zero during direction changes and that the proposed generation mechanism model for quadrant glitches accurately describes actual behavior. It is also confirmed that the proposed friction compensator can eliminate quadrant glitches effectively even if the radius and feed rate change.

2011 ◽  
Vol 5 (6) ◽  
pp. 875-882 ◽  
Author(s):  
Ryuta Sato ◽  

Feed drive systems consisting of servo motors and ball screws are generally used with NC machine tools, wire bonders, tip mounters, etc. Higher speed and accuracy are continuously required to the feed drive systems. In order to achieve higher performance of the systems, it is effective to analyze the dynamic behaviors using simulations. This study proposes a feed drive simulator consists of parameter identification and simulation modules. The parameter identification module consists of 3 sub-modules; identification system for friction forces, identification system for frequency response, and identification system for electric delay. The identification algorithms for unknown parameters are newly proposed. The simulation module is based on a mathematical model which consists of mass, inertias, stiffness, damping, frictions, servo gains, electrical delay, and control frequency. The simulation module also has a servo tuning function. The simulator, which includes a Graphical User Interface (GUI) was developed using Visual C++. Actual feed drive systems were used to confirm the effectiveness of the simulator. It was confirmed that the simulator identifies parameters systematically, simulates physical values for different motions, and automatically determines servo gains based on the parameters identified.


1997 ◽  
Vol 63 (3) ◽  
pp. 368-372 ◽  
Author(s):  
Yoshiaki KAKINO ◽  
Atsushi MATSUBARA ◽  
Soichi IBARAKI ◽  
Hideo NAKAGAWA ◽  
Torao TAKESHITA ◽  
...  

1996 ◽  
Vol 62 (3) ◽  
pp. 423-427 ◽  
Author(s):  
Yoshiaki KAKINO ◽  
Atsushi MATSUBARA ◽  
Daisuke UEDA ◽  
Hideo NAKAGAWA ◽  
Torao TAKESHITA ◽  
...  

1995 ◽  
Vol 61 (2) ◽  
pp. 268-272 ◽  
Author(s):  
Yoshiaki KAKINO ◽  
Atsushi MATSUBARA ◽  
Ziye LI ◽  
Daisuke UEDA ◽  
Hideo NAKAGAWA ◽  
...  

1994 ◽  
Vol 60 (8) ◽  
pp. 1097-1101 ◽  
Author(s):  
Yoshiaki KAKINO ◽  
Atsushi MATSUBARA ◽  
Ziye LI ◽  
Daisuke UEDA ◽  
Hideo NAKAGAWA ◽  
...  

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